Automated Level Detection and Conveyor Control System for Polymer Manufacturing

R. Mouleeshuwarapprabu, T. Kalavathidevi, P. Revathi, S. Pavithra, S. Poovizhi, L. Sanjay Kanth

2025

Abstract

This project in relation to the transformation of polymer manufacturing system to automated system with improved control on level of material available and control of speed of conveyor belt. This IoT system of molecular movement is real time service for right movement of the memorials using ESP8266 with Node MCU. These smart sensors for detection whether it is ultrasonic, capacitive, float switches are used with the system to obtain the exact level of the material on the conveyor. Having all this data, Node MCU is capable of controlling speed of conveyor using techniques Pulse Width Modulation (PWM) and voltage variation. To further combat these challenges, the project aims at deploying state-of-the-art sensor technologies and advanced control algorithms as a package to improve efficiency and reliability within the industry while eliminating the incurring problems with common industrial system, such as inaccuracy, inflexibility and high cost. Finally, the integrated revolution counter and speed sensor enhance the system's versatility while also being very easy to handle and safe, thanks to the adoption of numerous protections, including the emergency stop buttons and anti-overheating protection, ideal for contemporary industrial settings. Offering high-speed performance at low complexity, this automated solution is an effective low-cost modular replacement for the existing industrial systems, opening up prospects for future industrial automation.

Paper Citation

in Harvard Style

Mouleeshuwarapprabu R., Kalavathidevi T., Revathi P., Pavithra S., Poovizhi S. and Kanth L. (2025). Automated Level Detection and Conveyor Control System for Polymer Manufacturing. In Proceedings of the 1st International Conference on Research and Development in Information, Communication, and Computing Technologies - ICRDICCT`25; ISBN 978-989-758-777-1, SciTePress, pages 11-16. DOI: 10.5220/0013876000004919

in Bibtex Style

@conference{icrdicct`2525,
author={R. Mouleeshuwarapprabu and T. Kalavathidevi and P. Revathi and S. Pavithra and S. Poovizhi and L. Kanth},
title={Automated Level Detection and Conveyor Control System for Polymer Manufacturing},
booktitle={Proceedings of the 1st International Conference on Research and Development in Information, Communication, and Computing Technologies - ICRDICCT`25},
year={2025},
pages={11-16},
publisher={SciTePress},
organization={INSTICC},
doi={10.5220/0013876000004919},
isbn={978-989-758-777-1},
}

in EndNote Style

TY - CONF

JO - Proceedings of the 1st International Conference on Research and Development in Information, Communication, and Computing Technologies - ICRDICCT`25
TI - Automated Level Detection and Conveyor Control System for Polymer Manufacturing
SN - 978-989-758-777-1
AU - Mouleeshuwarapprabu R.
AU - Kalavathidevi T.
AU - Revathi P.
AU - Pavithra S.
AU - Poovizhi S.
AU - Kanth L.
PY - 2025
SP - 11
EP - 16
DO - 10.5220/0013876000004919
PB - SciTePress