A Study on the Optimization of Aviation Manufacturing Supply
Chain Management Models Based on Green Development Principles
Yaoxuan Cheng
a
Institute of Foreign Languages, Civil Aviation University of China, Tianjin, China
Keywords: Sustainable Aviation Fuel, End-of-Life Aircraft, Green Development, Supply Chain Management, CORSIA.
Abstract: In the context of decarbonization and circular economy imperatives, this study examines how aviation
manufacturing supply chains can be optimized under green development principles by integrating sustainable
aviation fuel (SAF) and end-of-life (EOL) aircraft treatment strategies. Key findings from industry data
indicate that global SAF output remains minimal (approximately 1.3×10^9 L or ~0.3% of jet fuel demand in
2024). SAF production is constrained by high costs (often 2–8 times that of fossil kerosene) and requires
substantial new infrastructure for blending and distribution. International policies like ICAO’s CORSIA and
the EU’s SAF mandates impose strict sustainability criteria and blending targets, shaping SAF deployment
and viability. In parallel, effective EOL management can recover nearly all aircraft components: rigorous
dismantling processes allow >99% of engine parts and major airframe metals to be salvaged. For example,
recycled carbon fiber from decommissioned planes can cut energy consumption by ~98% compared to new
composites, exemplifying circular-economy benefits. These findings underscore that aligning SAF adoption
and aircraft recycling with policy frameworks (e.g., CORSIA) enables a low-carbon, resource-efficient
aviation supply chain. The study outlines how optimized supply chain models can incorporate these green
strategies to meet future environmental targets.
1 INTRODUCTION
The aviation industry faces mounting pressure to
reduce its environmental impact, aligning with global
climate commitments (International Civil Aviation
Organization [ICAO], 2022). Air traffic is projected
to roughly double in the next two decades, driving a
surge in both new aircraft deliveries and retired (end-
of-life, EOL) airframes. In this context, the principles
of green development and circular economy are
increasingly emphasized. Two key strategies have
emerged: the use of sustainable aviation fuel (SAF)
and the circular management of decommissioned
aircraft. SAF can lower the carbon intensity of flight
operations, while EOL practices focus on salvaging
materials from retired planes. SAF has drawn
significant attention as an immediate carbon-
reduction option. However, current SAF production
is extremely limited. For instance, IATA (2024)
reports that global SAF output in 2024 was only about
1.3×10^9 liters (around 0.3% of annual jet fuel
demand), well below the volumes needed for
a
https://orcid.org/0009-0009-2831-5956
meaningful decarbonization. At the same time, SAF
is much more expensive than fossil jet fuel. Techno-
economic analyses find that SAF pathways (e.g.,
HEFA, Fischer–Tropsch, Alcohol-to-Jet) often cost
several times more per liter than conventional fuel. As
a result, large investments or subsidies are needed to
expand SAF production. Integrating SAF into the fuel
supply chain also imposes technical requirements: for
example, SAF must be blended (typically 50%) with
conventional kerosene under ASTM standards,
necessitating new storage, metering, and certification
steps. International policies are driving SAF
deployment but also imposing strict sustainability
criteria. The ICAO CORSIA scheme (ICAO, 2022)
allows airlines to meet carbon-offset obligations with
SAF, provided it achieves a minimum life cycle GHG
reduction and avoids feedstocks from deforested or
high-carbon lands. Similarly, the European Union’s
ReFuelEU Aviation initiative (European Union
Aviation Safety Agency [EASA], 2024) mandates
rising SAF blending rates (for example, 2% by 2025,
rising to 70% by 2050). These policies aim to ensure
772
Cheng, Y.
A Study on the Optimization of Aviation Manufacturing Supply Chain Management Models Based on Green Development Principles.
DOI: 10.5220/0013860700004719
Paper published under CC license (CC BY-NC-ND 4.0)
In Proceedings of the 2nd International Conference on E-commerce and Modern Logistics (ICEML 2025), pages 772-778
ISBN: 978-989-758-775-7
Proceedings Copyright © 2025 by SCITEPRESS Science and Technology Publications, Lda.
that SAF delivers genuine carbon benefits, but they
also elevate costs and restrict eligible feedstock
choices (e.g., excluding virgin palm oil from cleared
lands). Such regulatory trends underscore that SAF
supply chain models must not only scale up
production but also comply with sustainability
constraints. In parallel with fuel strategies, managing
aircraft at EOL is emerging as a crucial component of
sustainable aviation. Analysts note that effective EOL
treatment can confer a competitive advantage and
reduce life-cycle impacts. Practically, EOL
processing involves careful disassembly and material
recovery. Industry data indicate that more than 99%
of an aircraft’s engine components can be salvaged
and reused. Similarly, the major airframe alloys (e.g.
aluminum, steel, and titanium) and composite
materials are recovered from retired planes (de Jong,
2027). These recovered materials are recycled into
new products, exemplifying a circular economic
approach. For example, recycled carbon fiber from
decommissioned aircraft can cut manufacturing
energy use by about 98% compared to virgin
composites (Asmatulu et al., 2013). Thus, EOL
recycling conserves resources and reduces emissions,
and its importance is reflected in industry guidelines
and standards for aircraft dismantling and recycling.
Optimizing aviation supply chains to integrate SAF
and EOL processes thus requires addressing both
technological and logistical challenges.
Technologically, SAF production pathways vary in
maturity, yields, and cost (Ng et al., 2021) and
blending SAF into fuel networks demands
appropriate infrastructure and quality assurance.
Logistically, existing fuel systems must adapt: many
SAF plants lack direct pipeline connections and must
transport fuel by truck or rail. Upgrading fuel
terminals with dedicated blending tanks and testing
labs adds capital expense. Moreover, collecting
dispersed biomass feedstocks (such as used cooking
oil or agricultural residues) can be complex; studies
note that the current feedstock supply may be
insufficient for projected SAF targets. In parallel,
EOL supply chain integration involves coordination
between airlines, recyclers, and regulatory bodies to
safely recover parts and materials without disrupting
operations. Overcoming these challenges through
new coordination, equipment, and processes is
essential if the aviation supply chain is to meet green
development goals. Integrating SAF and EOL
management into these supply chains is the focus of
this study, which aims to propose optimized models
that align with green development targets. The
remainder of this paper is organized as follows.
Section 2 reviews the literature on SAF and aircraft
recycling. Section 3 examines SAF production,
supply chain integration challenges, and key policy
frameworks (including CORSIA and EU mandates),
and discusses EOL aircraft treatment within the
aviation supply chain. Finally, Section 4 concludes by
summarizing insights and outlining recommendations
for optimizing aviation manufacturing supply chain
models under green development principles.
2 SUSTAINABLE AVIATION
FUEL
Sustainable aviation fuel (SAF) has attracted growing
attention as a carbon-reduction strategy in aviation.
However, current SAF production and deployment
remain extremely limited. For example, IATA (2024)
reports that global SAF output was only ~1.3×10^9
liters in 2024 (roughly 1 million tonnes, about 0.3%
of jet fuel demand) (International Air Transport
Association [IATA], 2024). This is far below
projected needs: one industry estimate suggests on the
order of 40–50 Mt/year of SAF may be required by
mid-century to meet aviation decarbonization targets
(WEF, 2024). Investment in SAF is accelerating, but
much more capacity is needed. In the Asia-Pacific
region, for instance, the 1.4 Mt/yr Neste refinery in
Singapore is currently the world’s largest SAF plant
(ING Think, 2024), and total APAC SAF capacity is
only about 1.8 Mt/yr (600 million gallons) by 2024.
Even if all planned projects proceed, APAC capacity
might reach ~5.1 Mt/yr by 2030 (4% of regional jet
fuel demand). In short, SAF supply is still nascent and
outstripped by airline commitments and regulatory
targets. Economically, SAF remains much more
expensive than petroleum jet fuel. Reported
production costs (and minimum fuel selling prices,
MFSP) vary widely by technology and feedstock.
Industry sources estimate HEFA (hydro processed
esters and fatty acids) from waste oils can cost on the
order of €0.88–1.0/L ($1.0–1.1/L)(Ng et al., 2021),
whereas routes like “hydro processing of fermented
sugars” (HFS, from starch/sugar) may cost >€3.4/L
($3.9/L). In practical terms, SAF often sells for ~2–
the price of fossil kerosene. Recent analyses (Ng
et al., 2021) summarize MFSPs across pathways:
HEFA from oil/fat feedstock averages $1.20/L
(range ~$1.07–1.32/L), whereas Fischer–Tropsch
(FT) and Alcohol-to-Jet (ATJ) routes average
$1.76/L. In contrast, sugar-to-fuel (HFS) is far higher
($4.27/L). By comparison, conventional jet fuel
typically costs roughly $0.3–0.5/L, so SAF currently
incurs a substantial premium. These high costs imply
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large capital investments and/or subsidies are needed
to make SAF commercially viable. Airlines and
investors note that, despite growing offtake
agreements, producers face weak demand signals and
policy uncertainty; as one IATA statement puts it,
“governments are sending mixed signals” and
investors are “waiting for guarantees” before
committing, since SAF margins are low(International
Air Transport Association [IATA], 2024). Different
production technologies have distinct techno-
economic profiles. HEFA is the most mature and
widely deployed route: it converts triglyceride oils
(vegetable or waste) into synthetic paraffinic
kerosene (SPK). HEFA offers high product yields
(>1000 L per tonne of oil, e.g., ~1060 L/t for soybean
oil or ~1110 L/t for palm oil) and relatively low
capital cost. Ng et al. report HEFA capex on the order
of $0.34 per Liter (of annual output), far lower than
for the other pathways. Consequently, HEFA’s MFSP
($1.2/L) is the lowest of the certified routes. FT
synthesis (gasification of biomass to syngas and
Fischer-Tropsch conversion) is very capital-
intensive: roughly 50–75% of the FT production cost
is tied up in capital equipment. ATJ (fermentative
alcohol followed by catalytic conversion) has lower
capital intensity (capex 20–50% of cost) but higher
operating costs its feedstock (e.g., cellulosic
ethanol) can contribute 15–60% of total cost. Both FT
and ATJ often have similar MFSP ($1.76/L average)
despite these differences. Sugar-to-jet (HFS) is still at
demonstration scale; it has the highest MFSP ($4.3/L)
due to low yields and high processing complexity. In
summary, HEFA has the best current economics
because of high oil yields and low capex, but it
competes with existing biodiesel markets, whereas
FT and ATJ have more expensive but potentially
feedstock-flexible pathways. Tables of production
cases show that feedstock choice strongly influences
cost. For example, FT using dedicated energy crops
or forest wood incurs a higher MFSP (e.g., $2.15/L)
than FT on municipal solid waste or agricultural
residues ($1.5–1.9/L). A similar trend holds for ATJ:
using sugars from energy crops costs more than from
crop residues. HEFA production from vegetable oils
tends to be lower cost in capital terms but can have
higher feedstock costs. Overall, SAF capital
expenditure must fall substantially, and scale-up is
required to reduce per-unit costs, as many studies
note. Ng et al. stress that route choice should balance
economic and environmental metrics, and that further
cost reductions are needed, especially for FT, ATJ,
and HFS to enable commercialization.
2.1 Supply Chain Integration
Challenges
SAF is a drop-in fuel, meaning it must be mixed with
conventional jet kerosene to meet fuel specifications.
By regulation, ASTM D7566 (the aviation fuel spec)
currently limits most SAF blends to 50% (by volume)
of the final jet fuel. This implies that SAF is
distributed through the existing petroleum jet
infrastructure. In practice, there are two general
integration models. If SAF is co-processed at an oil
refinery (for example, by hydrotreating vegetable oils
with petroleum fractions), the blended fuel meets the
normal jet-fuel spec (ASTM D1655) and simply
flows out through the refinery’s pipeline networks to
airports. If SAF is produced at a standalone bio-
refinery, the raw SAF product must be transported (by
truck, rail, or barge) to a fuel terminal for blending
with conventional jet fuel. Fuel terminals are
typically equipped with blending tanks, pumps, and
quality-control systems. The common approach is to
receive SAF and Jet A in separate tanks, meter them
into a dedicated blending tank, mix the batch, and
then certify the blend to the jet-fuel standard. The
blended product can then be delivered to airports
through the same pipelines or trucks used for ordinary
jet fuel. U.S. DOE analysis notes that “SAF produced
at a stand-alone facility… requires blending… at a
terminal,” and afterwards the SAF/Jet-A blend is
transported in the same pipelines and trucks as before.
Despite using common infrastructure, several
logistical challenges arise. First, petroleum jet and
SAF have different molecular composition (SAF is
paraffinic and typically lacks aromatic compounds).
To preserve fuel properties, the allowable blend is
capped (ASTM limits FT/HEFA SPK to 50% blends
with Jet A). In practice, most service pumps deliver
blends far lower than 50% (often 30–38%), because
higher ratios can compromise seal swell and other
fuel characteristics. Meeting fuel-spec quality at scale
requires careful quality assurance: each batch of SAF
is accompanied by an ASTM-D7566 certificate, and
each blended batch by a certificate of analysis (COA)
under ASTM D1655. Second, most SAF producers
(especially early plants) lack pipeline connections, so
they rely on trucking or rail to move fuel to terminals.
Pipeline transport of neat SAF is rare, so systems
must adapt to bring SAF to a blending point. Third,
fuel terminals may need upgrades (additional storage,
mixers, and certification labs) to handle SAF.
Although these can be done, they represent nontrivial
capital costs and coordination among stakeholders.
As one DOE review notes, SAF supply chains are still
immature and will require significant investment:
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“Because current fuel certifications… require SAF to
be blended with conventional fuels, the SAF supply
chain also requires coordination with conventional jet
fuel industries. Feedstock supply is another
integration hurdle. Collecting and aggregating
biomass or waste oils (used cooking oil, agricultural
residues, etc.) to feed plants is logistically complex,
especially in Asia’s dispersed geographies. For
example, plans in APAC assume massive uptake of
used cooking oil (UCO), but current UCO collection
is limited. ING research estimates that Asia’s current
UCO supply (~5 million tonnes) would only produce
~1.2 billion gallons of SAF, far short of planned
output; bridging the gap will necessitate “increasing
SAF plants [that]… rely on palm oil and palm oil mill
effluent”. Heavy reliance on palm feedstocks,
however, raises its own integration issues (see
below). In summary, SAF’s integration into the fuel
supply chain is feasible in principle via terminal
blending and existing logistics, but it demands new
coordination, equipment, and assurance processes
compared to conventional fuels.
2.2 Policy and Sustainability
Frameworks
Regulatory frameworks play a major role in SAF
economics by creating demand-pull or incentives. At
the international level, the ICAO CORSIA scheme
allows airlines to use approved SAF to meet their
offsetting obligations. CORSIA defines strict
sustainability criteria: SAF must achieve a minimum
life-cycle GHG reduction (at least 10% below
conventional jet) and must not be made from biomass
grown on recently cleared forests, peatlands,
wetlands, or other high-carbon-stock lands. In
practice, this means feedstocks that cause
deforestation or peat drainage (such as new oil-palm
plantations on rainforests) are ineligible under
CORSIA’s carbon-stock test. Correspondingly, any
SAF project claiming CORSIA benefits must be
vetted by approved sustainability schemes. In Europe,
the RED II / ReFuelEU policy compels fuel suppliers
to blend increasing shares of SAF (e.g., 2% by 2025,
climbing to 70% by 2050) (European Union Aviation
Safety Agency [EASA], 2024). SAF used in the EU
must meet RED’s sustainability and GHG-saving
criteria (generally 70–90% cut over fossil) and may
earn bonus multipliers if from residues or waste.
However, as Ng et al. point out, these policies can
have unintended consequences: RED II’s current
structure (blending mandates and credit multipliers)
may skew feedstock markets and “Favor the road and
aviation biofuel sectors” unless carefully aligned. In
particular, biofuels researchers warn that aggressive
aviation mandates could compete with food/biodiesel
markets if not managed. Overall, CORSIA and RED
II aim to ensure SAF delivers real carbon benefits, but
they also elevate costs and restrict feedstock choice.
For example, EU policy effectively excludes virgin
palm oil as an eligible feedstock (due to ILUC
concerns), and CORSIA forbids SAF from palm
plantations established after 2008 on carbon-rich
land. These regulatory criteria directly impact
economic feasibility: any fuel failing the
sustainability test will not qualify for credits or
mandates, undercutting its value.
2.3 Asia-Pacific Focus: Indonesia and
Malaysia
Southeast Asian nations are increasingly evaluating
sustainable aviation fuel (SAF) to decarbonize
growing air transport, with Indonesia and Malaysia at
the forefront of regional efforts. Indonesia has
concentrated on biojet blends derived from its vast
palm oil industry. In particular, the government and
state oil company Pertamina have developed J2.0 and
J2.4 biofuels, both based on palm oil, at the Cilacap
refinery. These domestically certified fuels exemplify
Indonesia’s initial SAF pathway, though researchers
note that Indonesia is also exploring alternative
feedstocks notably waste cooking oil (UCO) and
sugarcane-derived biofuels to diversify supply and
mitigate market risks (Nugroho et al., 2024).
Malaysia, by contrast, has fewer indigenous biomass
resources for aviation. Its strategy has instead focused
on forming industry partnerships and preparing for
future production. For example, Malaysia’s national
oil company Petronas signed a late-2023 agreement
with Japan’s Idemitsu to “scale-up bio-feedstock
possibilities, production cost analysis, and supply
chain security” for next-generation SAF. In short,
Indonesia leverages its palm oil sector (with an eye
toward UCO and sugarcane), whereas Malaysia is
building international coalitions and planning
infrastructure to develop SAF.
Both countries’ SAF plans must balance growth
against environmental trade-offs. Relying on palm
oil, for example, raises concerns about deforestation
and indirect land-use change (LUC). Nugroho et al.
(2024) specifically caution that new palm plantations
for biojet could trigger carbon-intensive land
conversion in Indonesia, potentially negating some of
the GHG savings of SAF. Domestic studies have f
lagged that converting peatlands or forests to oil palm
releases substantial CO₂, a risk if demand for J2 fuels
surges. In contrast, UCO feedstock offers clear
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sustainability advantages, since it repurposes waste
oil; however, UCO supplies are limited and
competition (for biodiesel, cooking, etc.) may cap its
impact. Sugarcane-based SAF generally shows lower
life-cycle emissions than vegetable oils, but large-
scale sugarcane expansion can also strain land and
water resources. Crucially, international certification
is a hurdle. Indonesia has certified its J-series fuels
domestically, but these certificates do not
automatically satisfy ICAO’s CORSIA standards.
Nugroho et al. (2024) highlight that Indonesia’s
current sustainability criteria and audit processes may
fall short of CORSIA requirements, meaning SAF
produced today might not earn carbon credits under
the global offsetting scheme. Aligning Indonesia’s
certification (and Malaysia’s future criteria) with
CORSIA is therefore essential to ensure that SAF
actually delivers net GHG reductions for international
f lights. In short, any expansion of bio-SAF must be
accompanied by robust land-use policies and chain-
of custody tracking so that feedstock cultivation does
not undermine climate goals.
Governments and institutions play a pivotal role
in translating potential into reality. Both Indonesia
and Malaysia have set broad climate targets
(including pledges to reach net-zero emissions by
mid-century) and have woven biofuels into their
renewable energy planning. Indonesia’s National
Energy Policy and subsequent regulations target
substantial biofuel use (e.g. high-percentage biodiesel
blending by 2025), implying future mandates could
also cover jet fuel. Nugroho et al. (2024) note that
Indonesia has issued presidential and ministerial
regulations emphasizing renewable fuels, yet
consistent SAF-specific policies are still emerging.
They recommend that Indonesia strengthen
coordination among ministries (energy, transport,
environment) and provide financial and technological
support to scale SAF production. In Malaysia,
policymaking has been more fragmented. While the
country has aggressive emissions reductions goals
and successful road-transport biofuel mandates, it has
no dedicated SAF policy to date. Instead, Malaysian
efforts have centered on leveraging state actors: for
example, Petronas and research institutes are steering
R&D, as seen in the Idemitsu collaboration. Nguyen
and Vuong (2024) argue that Malaysia (and other
ASEAN nations) needs clearer institutional backing
such as SAF blending targets or subsidies – to attract
investment. They also highlight that Malaysia and
Singapore currently benefit from better coordination
(both have national aviation plans), whereas other
countries lag behind. At the regional level,
cooperation is deemed crucial. Nguyen and Vuong
(2024) emphasize that consistent policies across
ASEAN and joint initiatives will accelerate SAF
uptake. They point to ASEAN’s 2023 Biofuel R&D
Roadmap and energy community plans as positive
steps, but warn that translation into practice is
uneven. In essence, both studies suggest that without
ASEAN-wide harmonization for instance, mutual
recognition of sustainability standards and pooled
research neither Indonesia nor Malaysia can fully
realize SAF opportunities alone.
3 THE END-OF-LIFE AIRCRAFT
When aircraft reach the end-of-life (EOL) stage, they
can’t be easily recycled like normal vehicles.
According to Airbus, over the next 20 years, air traffic
will more than double. This means that demand for
new aircraft will increase rapidly. Airbus forecasts
that 42,000 new aircraft will be needed by 2043.
What’s more, 18,460 of them will be used to replace
older aircraft, which can also be viewed as EOL
aircraft. The green solution for EOL aircraft has been
a problem. First, the process for dealing with EOL
aircraft should be outlined. When an aircraft reaches
its EOL stage, it should be divided into two parts. If
the aircraft is a passenger airliner and is worth more
than its parts, it can be sold to a country with lenient
airworthiness standards, or it can be transformed into
a cargo airliner. However, if the aircraft is a cargo
airliner and it is worth more than its parts, it can only
be sold to a country with loose airworthiness
standards. In this way, the carbon emissions of EOL
aircraft will not increase. However, not all EOL
aircraft can be sold. When the value of an aircraft’s
parts exceeds the value of the aircraft itself,
dismantling should be considered. Furthermore,
according to Sainte-Beuve (2012), aircraft will be
replaced before the end of their operational life by a
new, more efficient type. This will reduce operating
costs for airlines, and the green image of EOL aircraft
treatment has gradually become a standard for global
market competitiveness based on environmental
considerations (Siles, 2011). As a result, aircraft
dismantling has become a very important stage in the
aviation supply chain. Aircraft recycling follows a
rigorous process that adheres to environmental
regulations. First, certified workers remove the
aircraft engine under the guidance of the service
manual. Furthermore, according to Airbus, more than
99% of engine parts (CFM) can be recycled. These
parts are reconditioned and re-certified so that they
can be returned to the aviation materials market
without posing safety hazards. After removing all
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components (electrical, hydraulic systems, etc.), the
fuselage can be safely cut up. According to Airbus,
the fuselage of the A320 is primarily made of
aluminum and Al-Li alloys (72%), steel (9%), and
titanium (6%), as shown in Figure 1. All these metals
can be used as raw materials in industries beyond
aviation. Not only can the mantle be recycled, but the
recovered Fibers can also replace newly produced
Fibers (Eylem et al., 2013). According to Asmatulu
(2013), using carbon fiber as an example, recycled
fiber can reduce cost by about 30% and energy
consumption by 98% compared to producing new
fiber. This circle is a typical Open loop recycle. Many
of the materials from the EOL aircraft are suitable for
recycling. Consequently, the residual value of the
aircraft promotes the recycling of the EOL aircraft.
Additionally, the maintenance and production of the
aircraft need lots of resources and which will lead to
the release of the greenhouse gases (GHG). To reduce
the investment, raw material, labour time and carbon
emission, the recycling of parts and material from the
EOL aircraft is chosen. The third motivation for
recycling the EOL aircraft is that when those parts are
used in other projects, the total volume of waste is
reduced. Then the land that will be used as the landfill
decreased. This helps protect the safety of the land
and the underground water below that land. The
pollution of the underground water is prevented at the
source. The air, water, and land are protected due to
the recycling of the EOL aircraft.
Figure 1: Components of fuselage of A320
4 CONCLUSIONS
In conclusion, while sustainable aviation fuel (SAF)
represents a promising path for decarbonizing
aviation, significant challenges remain in scaling its
production, integrating it into existing supply chains,
and aligning it with sustainability frameworks.
Technologically, HEFA emerges as the most
economically viable SAF pathway, but its
dependence on vegetable oils and limited scalability
raises long-term concerns. Meanwhile, FT and ATJ
offer greater feedstock flexibility but face high capital
or operational costs. Despite growing commitments
from airlines and governments, SAF currently
comprises less than 1% of global jet fuel demand, and
production costs remain 2–8 times higher than
conventional kerosene, signaling an urgent need for
investment, policy consistency, and infrastructure
upgrades.
Integration into the fuel supply chain is
technically feasible but requires coordination,
logistical adaptation, and capital investment,
especially in regions lacking pipeline infrastructure.
In the Asia-Pacific region, countries like Indonesia
and Malaysia hold strategic potential due to abundant
palm-based residues; however, this opportunity is
counterbalanced by the environmental risks of
indirect land-use change. Policies such as CORSIA
and RED II provide important guardrails, but their
stringent sustainability criteria also limit eligible
feedstocks, posing a dilemma for palm-dependent
producers. To align with global standards and unlock
SAF's full potential, these nations must prioritize non-
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food, waste-based inputs and strengthen traceability
systems.
In addition, addressing the sustainability of
aviation must go beyond fuel. The end-of-life (EOL)
treatment of aircraft is emerging as another critical
component of the green aviation transition. Recycling
aircraft components and materials not only conserves
resource and reduces GHG emissions but also
mitigates environmental risks such as soil and
groundwater pollution. The reuse of metals and
carbon fibers exemplifies a circular economic
approach that complements SAF development.
Looking ahead, the future of sustainable aviation
lies in a multifaceted strategy: accelerating SAF
scale-up through policy and financial incentives,
ensuring environmentally robust feedstock sourcing,
improving logistics infrastructure, and promoting full
lifecycle sustainability—including aircraft
decommissioning and material recovery. Only
through such an integrated approach can the aviation
industry effectively reduce its climate impact while
maintaining operational resilience and global
competitiveness.
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