
with mobile navigation. These tasks require the com-
bination of precise positioning, safe low-speed con-
trol, and intuitive human–robot interfaces for real-
time supervision. Moreover, the challenge is exac-
erbated when using large or heavy platforms that are
characterized by low maneuverability.
In this paper, we present a complete system for
cone manipulation using a GNSS-guided autonomous
robot, equipped with a curvature-aware controller and
a custom supervision and mission control interface
built on Foxglove Studio (Foxglove, 2024). The sys-
tem enables an operator to define traffic cone place-
ment locations on a live map, and based on the re-
quired traffic cone positions, the integrated motion
planner assigns speed profiles and behavioral seman-
tics, and finally, the controller executes the required
path. The robot tracks these trajectories using a cus-
tom controller that enforces a minimum turning ra-
dius, ensuring feasibility even under physical mo-
tion constraints. The result is a lightweight, adapt-
able solution for localized infrastructure manipula-
tion—applicable to intralogistics scenarios, micromo-
bility deployments, and emerging smart-city test en-
vironments. The setup presented in this paper was
developed and tested at the ZalaZONE Automotive
Proving Ground (ZalaZONE Research and Innova-
tion, 2023).
2 RELATED WORK
The integration of autonomous mobile robots
(AMRs) into intralogistics and micromobility sys-
tems has received significant attention in recent years,
driven by the need for efficient, flexible and safe trans-
portation solutions within structured environments.
AMRs have revolutionized intralogistics by
enabling decentralized problem solving and au-
tonomous navigation in dynamic environments (Fra-
gapane et al., 2021). These robots are increasingly
employed in manufacturing, warehousing, and hos-
pital settings to automate material handling tasks.
The shift from traditional automated guided vehicles
(AGVs) to AMRs is attributed to the latter’s ability to
adapt to dynamic layouts and workflows without the
need for extensive infrastructure modifications.
Micromobility solutions, encompassing
lightweight and compact vehicles, have emerged
as viable alternatives for short-distance transportation
in urban settings. In parallel, the automation of
infrastructure manipulation tasks, such as traffic
cone placement, has been explored to enhance safety
and efficiency. Projects like AutoCone (Hartzer
and Saripalli, 2020) have developed omnidirectional
robots capable of precise cone deployment using
RTK GPS and onboard localization filtering. Instead
of creating a heavy-duty platform for carrying stan-
dard traffic cones, AutoCone approaches the task by
creating mobile, autonomous traffic cones. The Hong
Kong Highways Department introduced RoadBot
1 and RoadBot 2 (Hong Kong Highways Depart-
ment, 2019), intelligent robot systems designed
to autonomously place and collect traffic cones
and warning lanterns on high-speed roads, thereby
reducing the risk to human workers. RoadBot 1 is a
fully integrated robotic arm mounted on a large truck
platform, offering high throughput and operational
safety at the cost of mobility and flexibility.
Our project combines the advantages of these two
approaches while addressing their limitations. It of-
fers a mid-size, heavy-duty robotic platform that can
carry and deploy standard traffic cones autonomously,
achieving a balance between payload capacity and
maneuverability.
Effective trajectory planning and control are criti-
cal for AMRs operating in environments with phys-
ical constraints. Model Predictive Control (MPC)
strategies have been proposed for managing the for-
mation and recovery of traffic cone robots, addressing
challenges related to dynamic coordination and input
limitations. Additionally, curvature-constrained mo-
tion planning has been employed to ensure feasible
paths for robots with limited turning capabilities, en-
hancing their ability to navigate complex terrains.
3 SYSTEM OVERVIEW
Our team started the aforementioned project with the
aim of creating a robot platform with a compact form
factor, simple mechanical components, yet a gener-
ous load capacity and an on-board collaborative robot
manipulator. Thus, a compact, four-wheel-drive skid-
steer robot platform has been proposed and proto-
typed (Figure 2). Each of the four brushless drive
motors is individually controlled via a dedicated elec-
tronic speed controller (ESC), and grouped in pairs
under two dedicated Controller Area Network (CAN)
adapters. These adapters communicate with the cen-
tral industrial PC over serial, ensuring real-time con-
trol and fault monitoring. This distributed motor con-
trol setup reduces system complexity while maintain-
ing modularity and serviceability (Krecht and Ballagi,
2022).
The robotic manipulator subsystem consists of
two primary components: a collaborative robotic arm
and its end effector. The arm is physically mounted
on the mobile base and connects to the central PC via
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