distribution is important to simulate real-life
conditions where different servers would have variant
heat outputs on the given workloads.
2.4 Characteristics of Coolant
Thermal conductivity is among the important
properties of mineral oil regarding cooling
applications. Mineral oil has a higher heat transfer
capacity than other dielectric fluids and therefore
absorbs more heat dissipated from electronic
components. The thermal conductivity is usually in
the range of 0.12 to 0.14 W/m·K while this is
generally sufficient for applications such as
immersion cooling in data centers. While not as
conductive as water, its non-conductive nature
provides the advantage of safe submersion of
electronic parts. This property makes it especially
useful for high-power-density systems like servers or
transformers where local hot spots develop.
The viscosity of mineral oil should be kept enough
low during the high temperatures to not impede
efficient convection because it is extremely important
for the even distribution of heat. Also worked was the
improvement of the thermo-conductivity of mineral
oil using the incorporation of nanoparticles or other
additives for enhancement of its performance in high-
temperature environments (
Verma and Mishra, 2022).
Mineral oil is used as an electrical insulator with
dielectric strengths usually above 30 kV for a 2.5 mm
gap in standard conditions. It is primarily in
transformers, capacitors, and immersion cooling
systems, which all use electrical insulation. The oil
prevents electrical discharge and ensures that short
circuits will not occur, therefore maintaining
operations safely in submerged components.
Unlike water, mineral oil does not affect the
integrity of electrical connections or circuits. Then,
mineral oil is characterized by very good electrical
insulation, with dielectric strength typically
exceeding 30 kV for a 2.5-mm gap under standard
conditions (
Agarwal and Kumar 2021). Because of this,
it is suitable for use in transformers, capacitors, and
immersion cooling systems where electrical
insulation is important. In addition, the oil prevents
discharges so that a safe operation can be achieved
with parts submerged (
Rao, Gupta, and Singh, 2023).
Unlike water-based coolants, mineral oil does not
corrode the electrical connections or circuits. The
insulating properties are further enhanced by the high
resistivity and low dielectric loss of the oil (Bhagat
and Sharma, 2024).
3 RESULTS AND DISCUSSIONS
The results of the experiment indicated that cooling
using mineral oil immersed is more superior to air-
cooling and water-based systems in terms of
temperature drop, energy efficiency, long-term
performance, and environmental sustainability.
Mineral oil immersion cooling in data centers is an
effective and eco-friendly means to manage the
increasing cooling demands of contemporary IT
infrastructures. Also, the practical advantages, such
as cost reduction in operation, easy scalability, and
very low maintenance, make this option highly
attractive for future data center designs.
3.1 Temperature Reduction
The main goal of mineral oil immersion cooling in
our experiment was to decrease the working
temperature of the server components, which is
generally the main drawback of air cooling systems.
The immersion of electronic components in mineral
oil resulted in very effective temperature reductions
compared to conventional air-cooling. The
temperatures of test components in systems that
utilize air cooling often go beyond 40 deg C and are
likely to throttle, thereby decreasing performance and
posing a possibility of hardware failure.
However, in the use of mineral oil with this
experimental setup, the desired temperature below 40
deg Celsius was indeed achieved, thereby ensuring
that the server operated under its optimal temperature
range. Specifically, we achieved an average
temperature reduction from 45 to 39 degrees Celsius,
approximately an average of 13 % reduction in
temperature. In conventional systems using air
cooling, it is impossible to control the temperature
consistently even under load. With its high thermal
conductivity, mineral oil absorbs and dissipates heat
faster and holds it thus ensuring that components
would stay cool even when under heavy use.
Traditional chilled-water cooling involves large
infrastructure and energy input requirements; on the
contrary, immersion in mineral oil is compact, more
efficient, and far better dissipative. The rate of heat
dissipation of mineral oil was trending with a
comparative study with standard air cooling systems.
Results indicated that the removal capacity of mineral
oil systems is far more significant than that of air-
based systems, as high as 30-40%. This reduction in
ambient temperature increases the longevity of the
server components, which reduces the chance of
failure due to overheating. The complete hardware
setup of the proposed system is shown in Figure 7.