Sustainability in Product Models: Leveraging Adjacent Information
for CO
2
Profiling in Configurations
Anders Jakobsen
a
and Torben Tambo
b
Department of Business Development and Technology, Aarhus University, Birk Centerpark 15, Herning, Denmark
Keywords: Product Configuration System, Configuration Management, Sustainability Adjacency, Adjacent Information,
Environmental Computation, Product Lifecycle Management.
Abstract: This paper introduces the concept of Sustainability Adjacency as a framework for integrating adjacent
information into CO₂ profiling and product configuration systems. By leveraging supplementary data, such
as supplier emissions, logistics, and lifecycle assessments, the framework enables a comprehensive evaluation
of a product’s sustainability impact. Current sustainability initiatives often operate in silos, neglecting broader
trade-offs like transportation emissions in refurbishment or end-of-life scenarios. The proposed framework
addresses these gaps by centralizing critical data, ensuring its propagation across organizational functions to
prioritize low-emission configurations. Through an action research approach, the study highlights systemic
barriers, including data quality issues, supplier transparency, and misaligned workflows, that hinder CO₂
profiling efforts. The findings emphasize the importance of dynamic data integration and cross-functional
collaboration in aligning sustainability with operational and financial goals. This paper contributes to
advancing sustainable product models and outlines actionable steps for organizations to embed sustainability
into product lifecycle management effectively.
1 INTRODUCTION
The growing importance of sustainability requires
organizations to define, design, control and
operationalize systems to maximize the value of
product offerings over the complete product life
cycles (Krikke, 2011; Brundage et al., 2018; Di
Biccari et al., 2018). This is further intensified by the
European Commission through the introduction of
new proposals addressing critical aspects of climate
change and environmental degradation, with the aim
of achieving a climate-neutral continent by 2050
(Campo Gay et al., 2024). According to (McKinsey
& Company, 2020), there is a correlation between the
assessment of product components and carbon
emission profiles, whereas organizations have set
explicit emission-reduction goals. Moreover, the
robustness of information, data and system
capabilities determines the computed CO
2
profile,
helping organizations meeting greenhouse-gas
(GHG) regulatory targets and reporting requirements
a
https://orcid.org/0009-0006-4196-9469
b
https://orcid.org/0000-0001-8491-7286
(Hallstedt, 2017; Chauvy et al., 2019; He et al., 2019;
Jakobsen et al., 2024a).
Despite these advancements, accurately profiling
CO
2
emissions across complex product
configurations remains a significant challenge for
many organizations (Jakobsen et al., 2024a). This
complexity arises from the need to integrate diverse
data sources and adjacent information to generate
reliable and actionable insights (Chauvy et al., 2019).
Impactful CO
2
profiling requires robust
information systems and knowledge management
that account for variability in materials, production
processes, and supply chain dynamics (Shafiee et al.,
2018; Campo Gay et al., 2024; Jakobsen et al.,
2024a). Leveraging adjacent information, such as
lifecycle assessments, material flow data, and energy
consumption metrics, can enhance the accuracy of
these profiles (Krikke, 2011; Badurdeen et al., 2018;
Brundage et al., 2018; Kalita et al., 2021). As
organizations strive to meet greenhouse-gas (GHG)
reduction targets and align with regulatory demands,
developing scalable systems for dynamic CO
2
Jakobsen, A. and Tambo, T.
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations.
DOI: 10.5220/0013467200003929
Paper published under CC license (CC BY-NC-ND 4.0)
In Proceedings of the 27th International Conference on Enterprise Information Systems (ICEIS 2025) - Volume 1, pages 121-135
ISBN: 978-989-758-749-8; ISSN: 2184-4992
Proceedings Copyright © 2025 by SCITEPRESS – Science and Technology Publications, Lda.
121
profiling has become a critical priority (McKinsey &
Company, 2024). These systems not only improve
compliance but also enable strategic decision-making
to enhance sustainability across product lifecycles
(Badurdeen et al., 2018; Di Biccari et al., 2018).
This complexity highlights the importance of
leveraging advanced digital tools like life cycle
assessment (LCA) configurators, which enable
organizations to integrate sustainability
considerations early in the product development
phase. Dynamic assessment of environmental
impacts, including CO
2
profiling, is facilitated by
automating processes and integrating real-time data
(Campo Gay et al., 2024). Leveraging adjacent
information, such as lifecycle data, material
properties, and energy consumption metrics to
improve accuracy and comprehensiveness for the
sustainability element of the product model. The
potential of this is demonstrated by Zubair et al.
(2024) as integrating LCA with digital tools in
building construction could lower CO
2
equivalent
emissions by roughly 29% during the raw material
phase, 16% in the operational phase, and 21% at the
end-of-life stage when compared to traditional
practices. Such advancements highlight the role of
data-driven methodologies in aligning product
configurations with sustainability objectives,
ultimately promoting informed choices that balance
technical performance and environmental impact
(Campo Gay et al., 2024; Jakobsen et al., 2024a).
Product modelling is a representation of
structured product information and data in respect to
material selection, design choices, and part ranges,
which impact the sustainability outcomes of product
models (Lee et al., 2007; Badurdeen et al., 2018).
Leveraging adjacent information, sustainability
becomes a system property and not a property of
individual elements of systems (Ceschin &
Gaziulusoy, 2016). This perspective emphasizes that
sustainability become apparent from the interactions
and interdependencies within the system relatively
than from isolated components (Ceschin &
Gaziulusoy, 2016). In product modelling, adjacent
information e.g., supply chain data, LCA, energy use
patterns, and end-of-life disposal options, enables a
holistic evaluation of a product's sustainability impact
(Campo Gay et al., 2024; Jakobsen et al., 2024a). This
systems-level approach ensures that material
selection, design configurations, and part choices
align with sustainability objectives, accounting for
trade-offs and synergies across the entire lifecycle.
Therefore, the purpose of this paper is to explore
the role of adjacent information in advancing
sustainable design practices through enhanced
product modelling in a computing environment.
Specifically, it aims to identify the types of adjacent
information required for optimizing solutions in
documenting environmental labels and declarations,
such as lifecycle data, material properties, and supply
chain metrics. By examining how such data
interconnects within product modelling frameworks,
this study seeks to demonstrate how adjacent
information facilitates the development of data-
driven methodologies for sustainability. Additionally,
this paper seeks to demonstrate the integration of
these elements into a computing system enhances the
sufficiency and accuracy of sustainable design
practices.
2 THEORETICAL
BACKGROUND
2.1 Sustainability in Product Lifecycle
Management
Quantifying the environmental performance of
products and conducting comprehensive
environmental evaluations are guided by the
principles outlined in ISO 14040 and further
elaborated through the detailed methodological
framework provided in ISO 14044 (Campo Gay et al.,
2024). However, sustainability information is not
easily shared between stages in the product lifecycle
as there is a gap in manufacturing through data and
knowledge sharing (Brundage et al., 2018). This is
intensified in industry as more data is being generated
at exceptional rates and variation than ever before
(Komoto et al., 2020). Product Lifecycle
Management (PLM) involves the synchronisation of
product design, manufacturing workflows, software
platform interoperability, and the continuous
synchronization of data across various enterprise
applications (Jakobsen et al., 2024b). Literature
connects PLM and sustainability into sustainable
product lifecycles and designs considering the three
important aspects, i.e., economics, social, and
environmental (Kalita et al., 2021). In other words,
maximizing the product lifecycle profit, and
minimizing energy and water usage over the complete
lifetime (Kalita et al., 2021). Jakobsen et al. (2024b)
highlight that the relationship between PLM and
sustainability remains ambiguous, emphasizing the
need for a comprehensive assessment of data
interoperability to support sustainable practices and
optimize product lifecycle management within digital
systems. Additionally, sustainable practices in PLM
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must address critical decisions on material selection,
design methodologies, and product end-of-life
processes, including recycling, reuse, and
disassembly (Vila et al., 2015). These phases,
described as the foundation of Green PLM, require
integrating eco-design principles, advanced
manufacturing processes, and efficient waste
management strategies to minimize environmental
impacts for sustainability (Vila et al., 2015). In other
words, knowledge, information, and data for PLM in
respect to sustainability is used for the materials and
processes selection based on product modelling
criteria needed in the design of product parts (Vila et
al., 2015).
2.2 CO
2
Profiling and Environmental
Impact Assessment
The assessment of sustainability in products has
become an area of increasing focus among both
academic researchers and industry professionals. The
development of CO₂ profiles for product models is
constrained by defined system boundaries, as
illustrated in figure 1. These profiles and their impact
assessments are primarily centred on Global
Warming Potential (GWP), a key component of Life
Cycle Assessment (LCA) analysis (Brunø et al.,
2013; Briem et al., 2019; Campo Gay et al., 2022).
Consequently, the evaluation of CO₂ profiles for
product models relies on analysing the environmental
impacts of a product system within the framework of
an LCA (Brunø et al., 2013; Briem et al., 2019;
Campo Gay et al., 2022)
Figure 1: System boundary, adopted from (Briem et. al
2019).
The attributional LCA methodology is structured
around a defined framework and specific objectives.
From a PLM perspective, attributional LCA
traditionally adopts a static and retrospective
approach to evaluating the product lifecycle (Briem
et al., 2019). However, the development of CO₂
profiles and the assessment of environmental impacts
in product modelling depend on informed decision-
making, driven by the availability of environmental
data and sustainable options (Campo Gay et al., 2022;
Campo Gay et al., 2024). Additionally, Campo Gay
et al. (2022) emphasize that the construction of a CO
profile relies on available options and product
specifications. To reduce the CO₂ equivalent, it is
essential to prioritize sustainable choices and
integrate these into the customer's decision-making
process. This can be achieved, for example, using a
computing configurator that facilitates sustainability
considerations and guides customers toward more
environmentally friendly options (Shafiee et al.,
2018; Campo Gay et al., 2024; Jakobsen et al.,
2024a). Furthermore, effective CO₂ profiling depends
not only on product-specific data but also on adjacent
information, such as supply chain emissions, material
sourcing, and manufacturing processes (Helo et al.,
2024). Integrating this broader spectrum of data
ensures a more accurate and holistic representation of
a product's environmental impact, thereby enhancing
the customer's ability to make informed and
sustainable choices.
2.3 Adjacent Information in Product
Models
The concept of adjacent information in product
models refers to the supplementary data and
contextual knowledge that exist outside the core
technical specifications of a product but remain
critically relevant to its analysis and decision-making
processes (Bates, 1989; Nonaka & Takeuchi, 1995).
This supplementary information includes elements
such as supply chain logistics, environmental
impacts, material sourcing, manufacturing practices,
and end-of-life considerations. Integrating adjacent
information into product models allows for a more
comprehensive evaluation, bridging the gap between
isolated product data and the broader lifecycle
impacts (Bates, 1989; Nonaka & Takeuchi, 1995).
For example, while a product model might detail the
material composition and structural design, adjacent
information can provide insights into the CO₂
emissions associated with raw material extraction,
transportation, or production methods.
This integration emphasizes the compilation of
multiple information systems, such as enterprise
resource planning (ERP), manufacturing execution
systems (MES), and LCA tools, to enhance product
documentation and decision-making (Badurdeen et
al., 2018; Komoto et al., 2020; Jakobsen et al.,
2024a). These systems contribute product insights
into dynamic and interconnected factors, such as
environmental compliance, cost analysis, and
production scalability. By consolidating adjacent
information into product models, organizations can
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
123
move beyond static documentation and adopt a
holistic, context-aware approach.
The contextual relevance of adjacent information
lies in its ability to inform decisions that extend
beyond the technical engineering design paradigm,
such as aligning production goals with sustainability
metrics or optimizing resource allocation to reduce
waste (Krikke, 2011; Shafiee et al., 2018). In simpler
terms, adjacent information helps connect the dots
between the technical details of a product model and
the broader objectives of an organization, such as
reducing the environmental impact. This can be
translated into supporting the structure of selecting
eco-friendly materials, improving logistics to
minimize emissions, or designing products that are
easier to recycle at the end of their life (Shafiee et al.,
2018; Campo Gay et al., 2022; Campo Gay et al.,
2024).
2.4 Computing Environments for
Sustainable Design
The computation of LCA knowledge in a product
modelling environment is a complex task, and it is not
well understood how this knowledge can be
automatically implemented into systems (Campo Gay
et al., 2024). According to Campo Gay et al. (2022)
literature is very limited within this area and suggest
applying the Product Variant Master technique
(PVM) to assess the knowledge from domain experts
in an ontology model. The principles of modelling
mechanical products and systems theory are applied
to define the structure within the PVM (Mortensen et
al., 2010). This structures the configuration system's
structure and its computing environment, aligning it
with the product families to be modelled, and the user
requirements for the configuration system
(Mortensen et al., 2010). Figure. 2. Demonstrates the
principles of PVM. A product variant master
comprises two main components. The first
component, known as the "part-of" model
(represented on the left-hand side of the product
variant master), includes the modules or parts
common to the entire product family (Mortensen et
al., 2010). Each module or part is further detailed with
attributes that define their properties and
characteristics.
The second component (illustrated on the right-
hand side) outlines how a product part can exist
across multiple variants. These two structural types,
"part-of" and "kind-of," correspond to the
aggregation and specialization structures found in
object-oriented modelling (Mortensen et al., 2010).
Similar to the "part-of" model, the individual parts
here are also characterized by attributes.
Additionally, the product variant master specifies the
critical relationships between modules or parts,
including the rules governing their permitted
combinations (Mortensen et al., 2010). This is
visually represented by connecting lines between
modules or parts, accompanied by the relevant
combination rules.
Figure 2: Principles of the Product Variant Master, adopted
from (Mortensen et al., 2010).
The PVM technique serves as a tool for data
collection and communication, organizing product
knowledge to facilitate discussions about the product
model (Campo Gay et al., 2022). This is illustrated
below in figure 3.
Figure 3: Conversion of knowledge from the real world to
the computing model, adopted from (Shafiee et al., 2019).
The computing environment for product modelling
for sustainable designs requires product knowledge
within the defined solution space (possible
configurations) (Shafiee et al., 2019). The
computation of product modelling tools is employed
for documenting and facilitating communication in
product configurations (Shafiee et al., 2019). The
product modelling manages the increasing
complexities of software development, allowing
engineers to operate and communicate at more
abstract levels while ensuring comprehensive
documentation within its computing environment
(Shafiee et al., 2019). In addition, Shafiee et al.
(2019) emphasize the PVM technique to enhance
knowledge sharing across organizational units, which
contributes considerably to an organization’s
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performance. Having an impactful system for the
sustainability aspect of documenting the structure,
attributes, and constraints modelled within the
computing environment is essential, as well as
ensuring communication between developers and
domain experts (Badurdeen et al., 2018; Shafiee et al.,
2019; Komoto et al., 2020; Jakobsen et al., 2024a).
The complexity of knowledge sharing and
communication of product models remains a
challenging task. The integration and complexity of
adjacent information, such as supply chain data,
environmental impacts, and operational constraints
into product models remains underexplored. This gap
is significant as adjacent information can enhance
decision-making by enabling a more holistic view of
the product lifecycle within sustainable design
context. The novelty of adjacent information into
computing environments supports the alignment of
sustainable practices with organizational goals,
linking abstract product knowledge and real-world
applications. Addressing this gap is crucial for
advancing computing environments that can manage
the complexities of sustainability-driven product
design and configuration processes.
3 RESEARCH METHOD
This paper aims to contribute to the literature on
sustainability in product models by leveraging
adjacent information for CO₂ profiles in
configurations. The overall objective is to develop a
framework of adjacency for sustainable configuration
processes. This involves collecting examples and
cases of adjacent information relevant to
configuration management for sustainability in
product models. To provide a foundation for the
proposed framework an action research methodology
was chosen as it facilitates experimentation aimed at
improving conditions within an existing organization,
enables the application of methods in real-world
settings (Gummesson, 2000) and simultaneously
contributing to literature (Shani & Pasmore, 1982).
The action research methodology for this study is
conducted in an industrial manufacturing company,
specializing in energy-efficient fluid management
and pumping technologies. This collaboration is done
to meet the stated research objectives to generate and
collect knowledge in the current solution space of
adjacency for product modelling. The concept of
adjacency aligns closely with knowledge
management principles, addressing challenges in
situations where existing organizational systems and
resources are insufficient to solve emergent system-
level problems (Shafiee et al., 2018).
In the context of this action research study,
adjacency is an extension of knowledge management
(Shafiee et al., 2018). The approach was designed as
an iterative and participatory process involving the
creation, storage, transfer, and application of
knowledge, actively engaging stakeholders to
enhance the knowledge business value chain and
address practical challenges within the organizational
setting. This approach includes the identification and
collection of adjacent information in product models
across the complete business value chain and
throughout the entire lifecycle of adjacency
knowledge. The assessment involves mapping
systems, data, information, and knowledge to align
with sustainability goals in product models for CO₂
profiling (Shafiee et al., 2018).
Data was collected through a combination of
qualitative and participatory methods. This included
conducting interviews and workshops with key
stakeholders, reviewing internal documents and
reports, and observing existing practices within the
organization. The collected data focused on
identifying instances of adjacent information relevant
to configuration management and sustainability in
product models. These activities ensured the
inclusion of real-world insights and examples, which
form the empirical foundation for developing the
proposed framework of adjacency for sustainable
configuration processes.
3.1 Case Company
The case company analysed in this study is a global
leader in advanced fluid management and energy-
efficient pumping technologies, headquartered in
Denmark. Despite its strong market position and
extensive experience in producing high-quality
solutions across various industries, the company faces
significant challenges in addressing the growing
complexity of sustainability in product models.
Currently, the most advanced form of sustainability
documentation available for its product models is
Environmental Product Declarations (EPDs) based
on LCA data.
The organization operates within a distributed
knowledge network where critical information on
sustainability is scattered across various departments.
However, existing systems and workflows do not
adequately support the resolution of systemic issues
related to sustainable product modelling. This gap
results in reliance on manual and internal problem-
solving efforts to meet documentation requirements
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
125
for product models, often through ad-hoc processes
and emergent knowledge-sharing practices.
As a consequence, the company struggles to
establish cohesive and efficient methods for
integrating sustainability into its product
configuration processes. The knowledge required to
address these challenges evolves dynamically within
the organization, characterized by a high degree of
improvisation and the gradual development of
routines to manage the demands of sustainable
product modelling. This study explores how these
challenges can be addressed by leveraging adjacent
information to create a more structured and impactful
approach to sustainability in product models.
4 FINDINGS
Table 1 showcase a schematic representation of
sustainability adjacency within the case company.
The table provides a structured understanding of
sustainability elements in relation to adjacent
information flows across various corporate functions.
It highlights the ways in which these functions
contribute or fail to contribute to CO₂ profiling within
product models. Furthermore, the evolvement of
sustainability interpretations and representations over
time has led to the establishment of several dedicated
corporate functions in this domain, some of which are
also embedded at the divisional level. These
functions, ranging from Corporate Social
Responsibility (CSR) to LCA, and Environmental,
Social, and Governance (ESG) initiatives, offer
unique perspectives and data islands that either
directly or indirectly inform the company’s
sustainability practices. The table thus serves as a
foundation for understanding the fragmented yet
evolving landscape of sustainability in the
organization.
This schematic outline reveals a diverse set of
sustainability elements, each attached within distinct
corporate functions. For example, while CSR
primarily focuses on supplier assessments and social
inclusivity, its role in CO₂ profiling remains indirect,
offering contextual support rather than direct
integration into product models. Similarly, the
Retrofit function emphasizes economic sustainability
through market opportunities for extending product
life cycles, yet it lacks measurable contributions to
CO₂ profiling. In contrast, functions like ESG and
LCA emerge as pivotal contributors. ESG facilitates
alignment with sustainability legislation and
integrates raw material and production data into
reporting frameworks, thereby supporting CO₂
profiling efforts. LCA, on the other hand, provides the
most robust connection, directly addressing life cycle
impacts and forming a core data source for CO₂
profiling within product configurations.
The findings also underscore significant gaps in
integration, particularly in functions such as Quality
and Financial. While these functions are crucial for
compliance and governance, their contributions to
sustainability often remain isolated from broader
CO₂-focused initiatives. This fragmentation is further
compounded by the existence of "data islands," which
slow unified information sharing and systemic
alignment. Such challenges highlight the need for a
more cohesive framework that bridges adjacent
information across corporate functions to enhance the
organization’s capacity for sustainability-driven
innovation.
The findings also reveal that customers are
primarily driven by sustainability factors such as
water and electricity savings, with a growing
emphasis on the CO₂ profile of product models.
However, a critical gap exists within the case
company, as its adjacent information systems and
workflows do not sufficiently align with the
customers’ focus on CO₂ profiling. Current
sustainability documentation relies on Environmental
Product Declarations (EPDs), which are generated
through LCA data. These processes are heavily
dependent on manual data handling, such as the use
of Excel spreadsheets and tacit knowledge sharing.
This reliance on fragmented and labour-intensive
methods prevents the seamless integration of adjacent
information into product models, thereby limiting the
company’s ability to meet customer expectations for
transparent and comprehensive CO₂ profiling.
Addressing this misalignment will be essential for
bridging the gap between customer demands and the
company’s internal capabilities, ensuring that
sustainability initiatives are both impactful and
scalable.
4.1 Mapping Sustainability Adjacency
in Product Life Cycle Models
To address the critical gaps identified in the case
company's sustainability practices, it is essential to
map sustainability adjacency across the product life
cycle. By structuring the analysis around distinct
phases of the product life cycle: (1) Mining, (2)
Production, (3) Operation, and (4) End of Life, the
table 2 highlights not only the system information
storage supporting each phase but also the associated
data gaps and challenges. This approach offers a
comprehensive
funnel through which to evaluate the
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Table 1: Schematic representation of sustainability adjacency.
Function Data
islands
Integrated
data
Sustainability
Focus
CO₂ Profiling in
Product Models
CSR Broad assurance for responsible
behaviour. Supplier assessment. Specific
ruleset control, e.g. modern slavery act,
conflict minerals, child labour, dual-use
products, general human rights, labour
rights, supply chain inclusivity, water
stewardship
Reports on
each
separate
issue
Supplier
assessments
Social and
environmental
aspects
Indirectly relevant:
Supplier data can
inform the social
and environmental
dimensions of
product models
Retro-fit In the case company, a separate entity has
been tasked with creating a business area
of product retrofitting. There is no
evidence of greenhouse gas reduction by
doing so. However, it is important to
present the opportunity to the market
Operating
proce-
dures
Product data
catalogue
Product data
manage-ment
Warehou-sing
Economic
sustainabili-ty
by extending
product life
cycles and
exploring
retrofitting
Not relevant: The
focus is on
exploring market
opportunities for
retrofitting
Social
econo-
mic
action
For many years, the case company have
operated an inclusive workshop for
impaired persons. The workshop receives
products from worldwide and do various
disassembling and circularity tasks
Perfor-
mance
reports.
Circular
impact
None Social
sustaina-bility
Limited relevance:
highlights circular
economy practices
ESG The ESG function is specifically tasked
with data collection and reporting in
formalized frameworks of sustainability
management. Typically, alignment with
national and EU legislation in the field
ESG
reporting
Certain
production
figures are
used. E.g. to
present data on
use of raw
materials and
subassemblies
Holistic
sustaina-bility
covering
environ-
mental, social,
and
governance
dimensions
Relevant: ESG data
includes integrating
raw material use
and production
characteristics into
product models,
CO₂ profiling
LCA Looking at specific products for design-
time, (configure-time), production-time,
in-use, and end-of-life issues. This can
relate to specific materials, assemblies,
residuals, and behaviours
Spread-
sheet for
representati
on
None Environmenta
l sustaina-
bility through
the evaluation
of lifecycle
impacts and
material usage
Highly relevant:
LCA addresses the
environ-mental
impacts of product
mo-dels across their
lifecycle: data for
CO₂ pro-filing
product
configurations
Quality The quality function would look at
product compliance and – in some cases
– production optimization. The focus is
originally customer satisfaction, but this
seems to play a smaller role. Quality is
related to both suppliers, and internal
processes. Increasingly the compliance
element is non- related to either, but
rather related to regulatory and legislative
requirements
Quality
reports
Quality
approvals and
documents on
parts and
subassemblies.
Some work
instructions
Regulatory
compliance
and process
optimization
for sustaina-
bility
Partially relevant:
Quality assurance
contributes to
compliance but
offers limited CO₂ -
specific data
Finan-
cial
Financially related sustainability
governance issues. Include internal and
arms-length controls, sustainable
taxation, anti-corruption, anti-money
laundering, KYC, independence of key
profiles, and financial resilience
Financial
and non-
financial
audits are
document-
ted as
islands
Financial data
Transactional
approvals
Credit
approvals
Governance-
related
sustaina-bility,
focusing on
ethical and
financial
practices.
Not relevant:
Primarily focused
on governance and
financial
accountability
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
127
Table 2: Mapping Sustainability Adjacency in Product Life Cycle Models.
Life Cycle
Phase
Description System Information
Storage
Data Gaps & Challenges
Mining Extraction of raw materials (e.g.,
metals, minerals) needed for
p
roduction.
ERP, LCA Tools Limited supplier transparency, incomplete
environmental data on sourcing, and
difficult
y
inte
g
ratin
g
with LCA tools.
Produc-
tion
Manufacturing and assembly of
components and products.
PLM, MES, ERP Fragmented data between systems, lack of
real-time environmental monitoring, and
insufficient inte
g
ration with CO₂ models.
Opera-
tions
Use phase, including energy
consumption and performance
monitorin
g
.
IoT Platforms, ERP,
CRM
Inconsistent data from IoT devices, lack of
standardized metrics for CO₂ profiling
durin
g
o
p
eration.
End-of-
life
Disposal, recycling, or
repurposing of the product after
its operational life.
ERP, LCA Tools,
Sustainability Plat-
forms
Inadequate tracking of recycled materials,
limited data on actual end-of-life scenarios,
and manual processing of environmental
data.
interplay between corporate functions, data systems,
and the organization’s ability to meet customer
demands for CO₂ profiling.
The mining phase, while ERP and LCA tools play a
role in tracking raw material sourcing and
environmental data, significant barriers such as
limited supplier transparency and fragmented data
hinder the integration of sustainability insights.
Similarly, during the production phase, the reliance
on PLM, MES, and ERP systems is accompanied by
challenges such as the lack of real-time
environmental monitoring and insufficient CO₂
model integration. These gaps continue to later
phases, such as the operation and end-of-life stages,
where inconsistent IoT data, inadequate tracking of
recycled materials, and manual data processing
remain obstacles to achieving seamless sustainability
alignment.
The quality of data has been identified as the most
critical factor for achieving traceability within the
product life cycle. Supplier transparency and
fragmented data, already evident at the initial phase
of the life cycle, the mining phase operate as
significant barrier. At this stage, raw material
suppliers often report and document LCA data of
questionable quality, likely due to inconsistencies in
data collection, lack of standardized reporting
frameworks, or limited oversight. This lack of reliable
data flows throughout the supply chain, affecting
subsequent phases such as production and operation.
The poor data foundation established during mining
impacts not only the accuracy of downstream
processes but also the integrity of outputs like EPDs,
which are critical for communicating sustainability
credentials to customers. Furthermore, these
limitations hinder the ability to produce strict and
transparent CO₂ profiling for product models,
undermining internal capabilities of trust in the
product documentation in respect to sustainability
documentation.
The quality of data is not only a critical factor for
traceability but also a foundation for achieving
effective configuration management of product
models and accurate CO₂ profiling. At its core, high-
quality data serves as the foundation for creating
reliable product configurations that reflect
environmental impacts across the life cycle. When
supplier transparency and fragmented data are
compromised, the ripple effects saturate throughout
the supply chain, leading to inaccuracies in material
and process data. This, in turn, undermines the ability
to build accurate and detailed life cycle inventories,
which are essential for configuring sustainable
product models. Given this context of product
configuration management, poor data quality
impedes the integration of sustainability attributes
into product configurators. For example, if the LCA
data originating from raw material suppliers is
incomplete or inconsistent, it becomes challenging to
model the environmental impact of materials and
components in a way that aligns with customer
expectations for CO₂ transparency.
Emphasizing data quality within the broader
context of sustainability adjacency contributes to a
more intense understanding of the systemic barriers
to CO₂ profiling. These findings expand the horizon
by uncovering critical misalignments in the
documentation and reporting processes of product
models’ life cycles, offering actionable insights into
areas that require strategic improvement. Improving
sustainability adjacency within the case company
means advancing stronger connections between
multiple systems and aligning sustainability elements
with adjacent information flows. By bridging gaps
between systems in respect to sustainability data,
configuration management, and life cycle reporting,
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the case company positions itself to respond
proactively to regulatory requirements and market
expectations.
4.2 Structuring Computation of
Sustainability Data
The ability to compute sustainability data successfully
centres on the structured organization adjacent
information in product models across product life
cycle phases. Each phase: (1) Mining, (2) Production,
(3) Operation, and (4) End of Life, represents a distinct
perspective or "view" within the broader system
boundaries of sustainability assessment. The figure 4
illustrates how sustainability data can be modularly
structured, connecting attributes, limitations, and
relations specific to each phase. By employing this
modular approach, the case company can better
capture the intricate interdependencies between raw
material sourcing, production processes, operational
Figure 4: Modular data structure with connected attributes
and relations.
energy consumption, and end-of-life disposal or
recycling. This structure not only supports LCA but
also enables a cohesive integration of sustainability
data into product configuration processes, forming the
foundation for accurate CO₂ profiling and EPDs.
The practical application of structuring
sustainability data is exemplified in the
computational integration of life cycle data for the
THETA series pumps. Utilizing EPD data, this
approach aligns life cycle stages: (1) Production (A1-
A3), (2) Transportation (A4), (3) Assembly (A5), (4)
Use (B6), and (5) End of Life (C1-C4), with adjacent
systems such as ERP and PLM to create a modular
framework for CO₂ profiling. This method highlights
the critical role of LCA data quality in configuration
management.
Each life cycle phase is treated as a distinct
module containing specific attributes and relations.
For example, the Production phase includes raw
material data (e.g., percentages of cast iron, copper,
and plastics) and energy consumption metrics, while
the Use phase incorporates operational electricity
usage (e.g., 46.88 kWh/year for Gr1 pumps).
Similarly, the End of Life phase captures recycling
potentials (e.g., 1.62 kg of recyclable cast iron) and
waste fractions. These modules are computationally
linked to adjacent systems to streamline data
integration. ERP systems provide sourcing data for
raw materials and transportation emissions (e.g.,
0.0322 Liters of fuel/100km for a 500km transport
distance), while PLM systems link product variants to
their respective material configurations and life cycle
impact data. IoT platforms contribute real-time
energy consumption metrics, enabling continuous
monitoring of operational impacts.
The modular LCA structure allows for dynamic
CO₂ profiling by aggregating data across life cycle
phases. The total CO profile for a pump
configuration can be calculated by summing input
material emissions (e.g., 12.5 kg CO₂ eq. for A1-A3),
energy use during operation (e.g., 14.5 kg CO₂ eq. for
B6 over 10 years), and recycling benefits at the end
of life (e.g., -1.33 kg CO₂ eq. from Module D). This
modular approach also facilitates scenario modelling,
enabling comparisons between configurations with
varying material compositions or energy efficiencies.
Integrating this computational framework into
configuration management tools further enhances its
utility. Embedding modular LCA data into the
product configurator allows customers to select
product options (e.g., high-recycled-content
materials) and view real-time CO₂ impact estimates.
"Kind-of" relations within the configuration process
enable categorization into sustainability-focused
variants, such as Standard vs. Eco-variant THETA
pumps. Furthermore, sustainability dashboards
visualize life cycle emissions for each configured
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
129
product, broken down by module (e.g., A1-A3, B6),
providing transparency and actionable insights for
customers.
This structured approach not only improves data
traceability but also enhances the organization’s
ability to align with customer expectations and
regulatory demands. By integrating modular
sustainability data into adjacent systems, the case
company achieves greater sustainability adjacency,
bridging critical gaps in its documentation and
reporting processes. This ensures that CO₂ profiling
and EPDs are accurate, configuration-specific, and
aligned with strategic objectives. Ultimately, this
method supports the case company’s broader goals of
advancing sustainability integration across its product
models and life cycle stages, while fostering
innovation in sustainable product development.
4.3 Computing Automated Co
2
Profiling
The findings from the case study on the THETA-
series pumps highlight the transformative potential of
automating CO₂ profiling in the case company’s
product configuration processes. Following the
computation concept of Campo Gay et al. (2024) the
quantification of environmental metrics should be
established using the appropriate environmental unit.
This proposal follows the EPD standard as it includes
a list of environmental units associated with a
particular Product Category Rules (Campo Gay et al.,
2022). According to the EPD standard, the selected
environmental impact indicator unit was kg CO₂ eq.
The automation of CO₂ profiling relies heavily on
the seamless integration of multiple data sources and
systems, with the product configurator serving as the
central platform to interconnect these systems. This
integration allows for real-time computation of
product model emissions across all relevant life cycle
phases. By aggregating data from disparate systems,
the configurator ensures that emissions are calculated
dynamically and with precision, offering significant
improvements in efficiency and transparency
compared to traditional manual approaches. The
product configurator orchestrates the flow of data
between critical systems, including PLM systems,
ERP systems, IoT platforms, and EPD/LCA
databases. Each of these systems contributes and
provides essential data to the profiling process. PLM
systems provide material composition and
manufacturing data, such as the percentage of cast
iron, copper, and plastics used in production. ERP
systems supply logistical information, including
transport distances and fuel consumption, which are
necessary for calculating transportation emissions.
IoT platforms monitor real-time operational data,
such as energy consumption during the use phase,
ensuring high-resolution and up-to-date metrics.
Lastly, EPD/LCA databases deliver recycling rates
and end-of-life impact factors, enabling the accurate
assessment of emissions and benefits during the
product disposal phase.
The integration of these systems into the product
configurator ensures that data is aggregated and
processed in real time. For example, in the case of the
THETA-series pumps, material composition data
retrieved from the PLM system indicates that the
product consists of 60% cast iron, 30% copper, and
10% plastics, resulting in a production-phase impact
of 12.5 kg CO₂ eq. Transportation data from the ERP
system reveals that a transport distance of 500 km,
with fuel consumption of 0.0322 liters per km,
contributes 0.32 kg CO₂ eq. IoT-enabled monitoring
of operational energy consumption over the pump’s
10-year lifetime adds 14.5 kg CO₂ eq., while end-of-
life recycling data from the EPD database offsets
emissions by -1.33 kg CO₂ eq., reflecting the
recycling of 1.62 kg of cast iron. These values are
aggregated to compute a total CO₂ profile of 26.67 kg
CO₂ eq. for the product configuration as demonstrated
in figure 5.
Figure 5: CO2 profile break-down structure.
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Figure 6: Sustainability Adjacency Measurement Model.
The product configurator facilitates not only real-time
computation of emissions but also scenario modelling
and customer interaction. By dynamically updating
the CO₂ profile based on configuration choices, the
configurator enables customers and engineers to
simulate the impact of various design options, such as
selecting recycled materials or optimizing energy
efficiency. Choosing recycled steel in the production
phase reduces emissions by 30%, offering customers
clear insights into the sustainability benefits of their
decisions. This interconnected system architecture is
critical for leveraging the computation of CO₂
profiles for each configured product models. By
adopting this automated CO₂ profiling breakdown
structure, the case company not only improves the
efficiency and accuracy of its sustainability
assessments but also strengthens its ability to align
with regulatory requirements and meet evolving
customer expectations. Moreover, the integration of
multiple data sources into a unified platform positions
the case company in sustainable environment of
product configuration, leveraging advanced
computational tools to drive environmental
responsibility.
4.4 Sustainability Adjacency
Measurement Model
To address the integration of adjacent information
and enhance sustainability in product models, this
paper proposes the Sustainability Adjacency
Measurement Model. The proposed model was
developed in close collaboration with the case
company. The primary focus was on addressing a key
organizational challenge: consolidating LCA data
from suppliers into a unified platform. This model
provides a structured framework to evaluate an
organization’s maturity in leveraging adjacent data
for sustainability-driven product design and
configuration processes. The model is designed to
ensure that critical sustainability data transitions
seamlessly from isolated systems to centralized
decision-making processes.
The proposed model (figure 6), represents key
components of the framework, starting from
foundational data integration readiness and
culminating in the transition from adjacent to
centralized decision-making for sustainability.
Arrows indicate the flow and interdependence
between the key components, highlighting the
progression towards actionable insights.
The Data Integration Readiness evaluates the
organization’s ability to integrate “island” data
sources into a centralized system. These data sources
include isolated repositories, legacy systems, and
departmental datasets that are often inaccessible or
incompatible with centralized platforms. Integration
readiness involves both technical and organizational
readiness.
The Cross-Functional Alignment assesses
collaboration between departments (e.g., CSR,
finance, operations) to ensure consistent
sustainability strategies. Cross-functional alignment
emphasizes the coordination of efforts to ensure
sustainability data and insights are shared,
understood, and acted upon across all relevant
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
131
functions. The relevance of this alignment seeks to
break down organizational silos to achieve holistic
sustainability outcomes. In other words, ensuring
critical data is accepted, interpreted consistently, and
utilized across functions. This is essential and critical
to avoid conflicting strategies, e.g., approving an
environmentally friendly supplier in CSR while
finance disapproves due to cost concerns.
Critical Data Propagation measures the extent
to which critical data from specialist departments
(e.g., PLM) influences organizational decision-
making. This component evaluates whether data
relevant to sustainability, such as CO₂ profiles,
supplier compliance, or material assessments, is
effectively transmitted and utilized at higher
organizational levels. This facilitates the integration
of domains in relation to specialist knowledge,
ensuring critical sustainability metrics are prioritized.
Impactful propagation of such data bridges the gap
between departmental silos and sustainability-related
actions.
The Transition from Adjacent to Central
evaluates how effectively adjacent sustainability data
transitions into actionable insights for product design
and operations. Adjacent data refers to supplementary
information such as supplier environmental
performance, lifecycle assessments, and operational
efficiency metrics, which are critical but not
originally centralized. The transition enables
organizations to transform fragmented or
supplementary data into strategic inputs that directly
impact product development, supply chain decisions,
and sustainability reporting. For example,
incorporating adjacent supplier data (e.g., CO₂
emissions from logistics) into centralized product
design decisions.
4.5 Distributed Sustainability Data
Adjacency for Systems
The Sustainability Adjacency Measurement Model
aligns seamlessly with the developed UML diagram
(figure 7) by emphasizing the systematic integration
of sustainability data across distributed information
systems. The quadrant-based approach highlights
critical enablers such as Data Integration Readiness,
Cross-Functional Alignment, Critical Data
Propagation, and the Transition from Adjacent to
Central, which are foundational elements reflected in
the UML's structured interconnections between key
entities like ProductModel, DataSource, and
EnterpriseInformation. For example, the UML
notation emphasis on data accuracy and reliability
metrics directly supports the Data Integration
Readiness quadrant by ensuring that sustainability
data from multiple sources can be seamlessly
incorporated into centralized configurations.
Similarly, the propagation of CO2EmissionData
across various lifecycle phases mirrors the Critical
Data Propagation quadrant, enabling real-time
decision-making and alignment with sustainability
objectives. Together, these models provide a robust
mechanism to operationalize sustainability within
complex systems, bridging the gap between adjacent
information sources and centralized decision
frameworks.
From a computational perspective, the
Sustainability Adjacency Measurement Model
leverages modular data structures and relational
mappings, as demonstrated in the UML notation, to
address systemic barriers in sustainability data
management. The model’s Data Integration
Readiness component is operationalized through
entities like DataSource and EnterpriseInformation,
which utilize attributes such as ProcessBoundary,
DataAccuracyScore, and EnergyMix to assess and
validate the completeness and accuracy of incoming
sustainability data. These attributes enable seamless
integration of heterogeneous data streams into
centralized systems, such as ConfigurationEngine,
which employs rule-based optimization algorithms to
align product configurations with sustainability
thresholds.
Critical Data Propagation is implemented via
directed relationships between CO2EmissionData
and downstream entities like LifecyclePhase and
LCA Metrics. This propagation ensures that
sustainability metrics such as
GlobalWarmingPotential and
EutrophicationPotential are dynamically computed
and passed through the system to inform both
operational decisions and long-term strategic
planning. By leveraging these interconnections, the
UML notation translates adjacent data into actionable
insights, enhancing the scalability and robustness of
sustainability-driven computational workflows.
Furthermore, the framework's ability to accommodate
distributed architectures allows for concurrent
processing and integration across multi-tiered
systems, ensuring consistency and reliability in
sustainability calculations.
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Figure 7: UML Representation. Sustainability Adjency Measurement Model.
5 DISCUSSION & CONCLUSION
A critical aspect of this paper lies in the concept of
sustainability adjacency, which emphasizes the need
for continuous integration of supplementary, yet
crucial, data sources into centralized sustainability
decision-making processes. But also realising that
most data in the field exist isolated and out of reach
in more holistic decision-making processes.
Embedding CO₂ profiling into product configuration
systems leverages adjacent information, such as
supplier emissions data, logistics, and end-of-life
scenarios, to create a more comprehensive lifecycle
assessment. This approach addresses critical gaps in
current sustainability initiatives, such as the
underestimation of transportation emissions in
refurbishment or take-back programs, which often
neglect the broader environmental trade-offs. By
integrating adjacent data into real-time decision-
making, organizations can prioritize low-emission
options throughout a product’s lifecycle, ensuring
sustainability objectives are not siloed but actively
influence every stage of design and configuration.
This shift not only enhances transparency and
operational efficiency but also equips businesses to
meet evolving regulatory requirements and customer
expectations in a sustainability-driven market.
The sustainability adjacency framework aims to
highlight organizational areas requiring greater
attention, particularly where current sustainability
initiatives operate as isolated efforts rather than being
dynamically aligned with data flows or processes
such as product development activities. The
framework seeks to capture and map critical data,
ensuring its propagation to a central level where CO₂
product profiles become integral to decision-making.
By embedding this data into the product configuration
process, the framework ensures that low-emission
Sustainability in Product Models: Leveraging Adjacent Information for CO 2 Profiling in Configurations
133
configurations are consistently prioritized. This also
establishes shared organizational constraints and
interdependencies across departments, fostering
streamlined collaboration. For instance, a rule within
the framework could ensure that a product component
chosen for its low carbon footprint is simultaneously
cost-effective and compliant with procurement
policies, balancing environmental, financial, and
operational goals.
However, the impact of CO₂ profiling face several
systemic barriers, including data quality issues,
supplier transparency, and misaligned workflows.
These challenges hinder the seamless adoption of
sustainability initiatives and reduce the accuracy and
reliability of CO₂ assessments. Data quality issues
and/or inconsistent or incomplete data from internal
and external sources is a major barrier to effective
CO₂ profiling. Lifecycle data often originates from
disparate systems, including supplier databases,
operational records, and environmental reports,
which may not align in format, granularity, or
reliability. Poor data quality compromises the
accuracy of CO₂ profiles, leading to suboptimal
decision-making. Addressing this requires
implementing robust data governance practices, such
as standardization of data formats, validation
protocols, and real-time data integration.
A significant portion of a products CO emissions
appears from supply chain activities. However,
suppliers lack the systems or willingness to provide
detailed environmental data. This complexity creates
gaps in the lifecycle assessment, limiting the ability
to generate accurate CO₂ profiles. Encouraging
supplier transparency through collaborative
frameworks, standardized reporting requirements,
and sustainable practices can mitigate this issue,
fostering better alignment between suppliers and
manufacturers.
Organizational silos and disconnected
processes can prevent sustainability data from being
integrated into decision-making. Procurement teams
may focus on cost efficiency without access to
environmental data, while product developers might
prioritize design functionality over sustainability.
Misaligned workflows result in fragmented efforts
that fail to capitalize on sustainability opportunities.
Addressing this requires restructuring workflows to
embed sustainability data and objectives into core
operations, ensuring collaboration and alignment
across all departments.
The adoption of the sustainability adjacency
framework carries significant implications for
industries heavily reliant on complex supply chains
and internal business units. As consumer demand for
sustainable products continues to intensify,
businesses face increasing pressure to allocate
resources toward adopting and integrating CO₂
profiling into product models. However, this effort
often conflicts with maintaining both internal
consistency and external credibility, as the
complexity of creating, managing, and aligning
sustainability data across multiple systems remains
largely uncharted. Without robust strategies to
address these challenges, organizations risk
fragmenting their sustainability efforts, undermining
their ability to deliver measurable environmental
impact.
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