Open  up  the  bag  the  Servo  came  in.  There  will 
be three screws. Two pointy wood screws with large 
heads,  and  one  small  machine  screw.  Place  the 
single machine screw to the side, we won't be using 
it now. 
Pick up the large round wooden piece without an 
arrow on it. The Servo is mounted on the bottom of 
the piece. 
Line the servo up with the screw holes, and then 
carefully use the two Servo screws to secure it in 
place. Once in place give it a little tug to make sure 
it's  secure.  Find  the  second  wooden  Servo  mount. 
We'll be doing the same thing here with our second 
Servo. Mount it on the "back" of the mount with the 
two screws it came with. 
Grab the very base plate, the four legs, and the 
large round piece that now has a Servo attached to it. 
You'll also need 8 of the 6-32 Screws and 8 nuts. 
First  attach  the  four  legs  to  the  round  servo 
holder.  The  Servo  needs  to  be  inside  all  the  legs, 
between  the  the  base  plate  and  the  round  servo 
holder.  Don't  tighten  the  screws  all  the  way,  leave 
them a bit loose. 
Now  fit  the  four  legs  into  the  base  plate.  Make 
sure that when you do this the servo wire is 
positioned  so  that  it's  coming  out  towards  the  back 
where all our electronics will be. 
Once all our legs are screwed into the base plate 
go  back  and  tighten  the  four  screws  that  attach  the 
legs to the round servo holder. 
Lastly, put the four rubber feet on the bottom of 
the  base  plate so  that  the  screw  heads  don't  scratch 
up your work surface. 
At  this  time  you  can  also  put  together  the  LED 
display  holder.  The  LED  display  just  fits  between 
the  two  wooden  holders  and  is  secured  by  two 
screws and nuts. 
Grab  the  large  solar  array  face.  It's  the  one  that 
says "Solar Cell Here" on it. We'll also need the two 
triangle  wings,  the  small  rounded  corner  square 
piece,  and  the  two  small  sensor  divider  pieces.  To 
connect it all we'll need six 6-32 Screws and nuts. 
Put the face plate on the table in front of you so 
that you can read the words. Attach the triangle wing 
piece  with  the  servo  arm  on  the  right  side,  and  the 
other triangle wing piece onto the left side. We want 
the plastic servo arm to be facing the inside. 
Use four screws and nuts to hold that together. 
Now use the  three remaining pieces to build the 
sensor  divider.  Rounded  square  first,  then  the  tall 
skinny  piece,  and  finally  the  longer  piece  with  the 
two  screw  T  slots.  Once  it's  all  together  use  two 
screws and nuts to secure it. 
 
Servos  move  in  180  degrees.  The  Servo  knows 
where  "zero"  degree  is  and  where  "180"  degree  is. 
Since  we  don't  want  or  need  full  180  degree  range 
on our servos we want to set our "zero" degree to 
some very specific locations. 
Start  with  the  Base  plate  Servo.  Without  using 
the little screws push the Servo Arm that’s attached 
to  the  Center  into  the  servo.  This  may  take  a  little 
effort, so you may wish to brace the 
servo  with  your  other  hand.  Once  together, 
slowly  rotate  the  Center  counter  clockwise  until 
there  servo  stops.  This  is  "zero"  degrees  on  the 
Servo. 
The  relationship  between  battery  voltage  and 
capacity is shown in Figure 1. 
 
Figure 1: Voltage vs. Discharge capacity. 
2.4 Assemble of Sensors 
Take Connectors. Snip off the ends of the wires and 
then strip the wires. 
Grab four Light Sensitive Resistors. The legs are 
way too long. Remove 2/3rds of their legs.Push one 
Light  Sensitive  Resistor  into  each  of  the  four 
Connectors.  The  should  go  in  easily.Thread  one 
Female  JST  Connector  through  each  of  the  four 
holes around the Sensor Divider. 
Now  have  8  wires  handing  down  through  the 
Top around the Sensor Divider. 
A  diagram  of  the  full  circuit  with  the  battery 
indicators is shown in Figure 2.