A Wireless Sensor Network based on Laser-annealed ZnO
Nanostructures for Advance Monitoring in Precise Agriculture
Davide Polese
1a
, Francesco Maita
1b
, Ivano Lucarini
1
, Antonio Ferraro
2,3
, Antonio De Luca
2,3 c
,
Domenico Cannatà
1d
and Luca Maiolo
1e
1
IMM - Istituto per la Microelettronica e Microsistemi, CNR- Consiglio Nazionale delle Ricerche,
Via del Fosso del Cavaliere n.100, 00133 Roma, Italy
2
Department of Physics, University of Calabria, 87036 Rende, Italy
3
CNR-Licryl Lab., NANOTEC Institute, 87036 Rende, Italy
Keywords: Wireless Sensor Network, ZnO Nanorods, Laser-annealed Gas Sensors, Precise Agriculture.
Abstract: Plants own a complex way to communicate with each other based on the exchange of chemical and electrical
signals. Indeed, plants are capable of creating extensive communication networks thus warning each other of
the presence of pests. In response, plants trigger natural strategy against the infestation. The main tool used
by plants for exchanging information is the emission and detection of specific volatile organic compounds in
air. To this end, monitoring these compounds can be crucial to reveal the state of health of a cultivation far
before visual symptoms arise. In this work, we present a wireless sensor network where each node is based
on highly sensitive zinc oxide nanostructures enabling the detection and the discrimination of several chemical
gases such as CO, CO
2
, NO, NO
2
, CH
4
, etc. The response of each sensor is tuned by using excimer laser
annealing procedure, a technique that changes the electrical and morphological properties of the sensing
material. This wireless sensor network can be an appealing solution to capture signals coming from the plants
without the usage of bulky and expensive equipment.
1 INTRODUCTION
In modern agriculture, the monitoring of the health
state of crops is becoming of primary relevance to
improve the productivity and reduce both
environmental and economic costs. Indeed,
preservation of crops in the optimum conditions
allows enhancing the production, but in particular
means recognizing the first symptoms of any plant
disease thus avoiding the broadening of the infection
to other part of the crop. A quick intervention allows
reducing the cost of phytosanitary intervention and
the repercussion on the environment.
From the birth of the farming, the farming fight
against crop failure is the main issue, but nevertheless
just from the middle of the seventeenth century a
scientific approach was applied to the detection of
a
https://orcid.org/0000-0002-6332-5051
b
https://orcid.org/0000-0002-0822-2850
c
https://orcid.org/0000-0003-2428-9075
d
https://orcid.org/0000-0003-4072-0099
e
https://orcid.org/0000-0003-3220-5353
plant diseases (Martinelli et al., 2015). From the
beginning, the visual inspection and the visual
symptoms have been the main approaches of
diagnosis, but with the technological improvement
new methods coming out for early stage diagnostics.
In particular, plants emit in surrounding
environments several volatile organic compounds,
that are connected with several plant functions such
as: growth, communication, lack of nutrients, defence
and survival (Baldwin, Halitschke, Paschold, Von
Dahl, & Preston, 2006). In particular, appearance or
changing in concentration of VOCs are correlated
with plant stress or incoming disease and they
represent one the most promising markers for early
detection (Martinelli et al., 2015).
Besides VOCs, also gaseous pollutant presence
affects the plant metabolism and it can be used as
Polese, D., Maita, F., Lucarini, I., Ferraro, A., De Luca, A., Cannatà, D. and Maiolo, L.
A Wireless Sensor Network based on Laser-annealed ZnO Nanostructures for Advance Monitoring in Precise Agriculture.
DOI: 10.5220/0009368201770181
In Proceedings of the 9th International Conference on Sensor Networks (SENSORNETS 2020), pages 177-181
ISBN: 978-989-758-403-9; ISSN: 2184-4380
Copyright
c
2022 by SCITEPRESS Science and Technology Publications, Lda. All rights reserved
177
measurement of the plant stress level. In addition to
CO
2
that is one of the fundamental element of the
photosynthesis, NO
2
presence has many negative
effects on the plant metabolism (Kozioł & Whatley,
2016) as well as CO concentration (Zimmerman,
Crocker, & Hitchcock, 1933).
Up to now, scholars have obtained the estimation
of the VOCs or gas pollutant concentration by using
classical laboratory instruments such as gas
chromatography mass spectroscopy. This kind of
instruments are bulky and not appropriate for a
continue monitoring in field. To this purpose, in the
last year, approaches based on electronic noses have
been proposed (Gardner & Bartlett, 1994;
Laothawornkitkul et al., 2008). Nevertheless, until
now, these approaches are based on single instrument
and they are not implemented for a continuous
monitoring. Moreover, a plethora of low-cost and
high sensitive sensors based on different transduction
methods are starting to be proposed as valuable tools
to detect specific VOCs and biomolecules. These
devices can be assembled combining together
commercial sensors (Leccese et al., 2017) or
exploiting innovative materials and blend of
nanostructures (Kaushal & Wani, 2017; Palneedi et
al., 2018) even on flexible substrates (Maiolo et al.,
2013; Zampetti et al., 2011).
In this work, we present a wireless sensor network
endowed of several sensors, both physical and
chemical for the continuous monitoring of the
environment of the crop. In particular, a set of
gaseous pollutants can be efficiently detected and
discriminated such as CO, CO
2
, CH
4
, NO as well as
NO
2
. The paper is organized as follow: in section 2,
the materials composing the wireless sensor node are
described regarding both electronics and sensors, in
section 3, some results of sensor tests are shown and
finally section 4 presents the conclusions.
2 MATERIALS AND METHODS
2.1 Gas Sensor Fabrication
Sensing materials based on nanostructures allows
improving and tuning the sensor characteristics
(Cuscunà et al., 2012; Galstyan, Comini, Baratto,
Faglia, & Sberveglieri, 2015; Polese et al., 2017,
2015; Rickerby & Skouloudis, 2016). In this work,
we propose the use of laser annealed ZnO
nanostructures as active sensing material.
To fabricate the nanostructured gas sensors
proposed, we adopted a standard interdigitated
structure where the sensing layer acts as a bridge to
create a variable resistance. To this purpose, a 3-inch
silicon wafer with a layer of thermal silicon dioxide
1 μm thick was used as device substrate. After a
surface cleaning procedure in an oxidizing solution of
H
2
SO
4
and H
2
O
2
(7:4) and HF bath, we deposited a
precursor layer of commercial ZnO colloids by spin-
coating technique. Subsequently, we grew ZnO
nanorods (NRs) by using a recipe explained in previous
works and we lithographically defined ZnO NRs
islands (Fiaschi et al., 2018).We chose to adopt
hydrothermal technique to grow ZnO nanorods since it
represents the simplest and the cheapest way to obtain
ZnO nanostructures (See Fig. 1) (Fiaschi et al., 2018).
This procedure provides disordered ensemble of
nanorods with a good crystallinity (e.g. standard
wurtzite structure) and a high conductivity under UV
irradiation (in the range of 10 Ohm/cm in case of
lasered samples) (not shown in this paper) (Polese et
al., 2019). After the growth of ZnO NRs, we irradiated
the sample at two different energy densities (75 and
100 mJ/cm
2
) exploiting a XeCl excimer laser
(308 nm), thus obtaining a partially melting of the
nanorods tips in the first case and a fully melting of the
structures in the second one. The irradiation procedure
is provided by lasing five shots on the same point
through a beam with a rectangular shape of 1x70 mm.
Figure 1: A SEM image of the ZnO NRs grown by
hydrothermal technique.
Finally, we patterned interdigitated metal
structures on the ZnO NRs islands, cut the samples
and glued them onto a PCB. This fabrication flow
chart has been adopted to ensure a uniform laser
annealing on the material without changing locally
the thermal conductivity related to the presence of
underlying metal stripes.
WSN4PA 2020 - Special Session on Wireless Sensor Networks for Precise Agriculture
178
2.2 Material of the Node
A central unit based on three gas chemical sensors as
well as complementary sensors (temperature and
humidity) composes each node. The single sensor
node has been fabricated on a standard oxidized
wafer, then cut and glued on a small PCB.
Interconnections are made with wire bonder machine
by using a Kulicke and Soffa model 4123. The three
gas sensors are based on ZnO nanostructures
annealed through an excimer laser irradiation at
different energy density to obtain a specific material
conductivity and morphology (see Fig.2). Two
commercial sensors have been assembled in the board
to collect data about temperature and humidity. In
particular, we install a SHTC3 by Sensirion (that
measures both temperature and relative humidity).
Figure 2: Three sensors of ZnO NRs laser-annealed at
different energy densities (0, 75 and 100 mJ/cm
2
) mounted
on their respective PCB.
2.3 Node Electronics and WSN
Architecture
With the intent of maximizing the performance of the
node, we considered a set of functions that need to be
properly designed: i) sensor data acquisition, ii) data
communication and energy management and
harvesting. To this purpose, the node is equipped with
electronic interfaces for the custom sensors, a System
on Chip (SoC) composed of a microcontroller and a
RF interface, a Battery Management (BM) and a
Maximum Power Point Tracking (MPPT) circuit for
the power management.
Figure 3: Schematic representation of the node architecture.
In the figure, the main parts of the node are highlighted.
A schematic representation of the node structure
is sketched in figure 3. With more details, the Texas
Instrument CC1352 SoC has been selected for the
application. It is composed of an Arm® Cortex®-
M4F microcontroller (µC) and a multiprotocol RF
interface. The µC can acquire the data coming from
the commercial physical sensors (temperature) by
means the standard communication digital ports and
the data from the chemical gas sensors (RH and
volatile pollutant) digitizing the analog value coming
from the electronic sensor interfaces. The RF
interfaces support several 2.4 GHz protocols and also
sub-GHz long range protocols. In particular, our SoC
supports the Thread network protocol
(https://www.threadgroup.org) that allows easily
developing mesh networks. Finally, the node has been
equipped of a flexible photovoltaic panel (SP3-37 by
PowerFilm Solar) and a battery for the energy supply.
To optimize the energy consumption, harvesting and
storage, a MPPT and a BM circuits have been
integrated. They should guarantee a continuous
functioning of the nodes in the long period without
further maintenance.
Each node has been equipped with a multiband
RF interface in order to have both a standard interface
at 2.4 GHz for the local data request and, sub-GHz for
long range communications. Even if the network is
based on sub-GHz carrier, that allows a longer
distance of transmission, each node maintains the
possibility of being locally interrogated by mean
standard Bluetooth interface. This possibility has
been maintained for three main reasons: i) guarantee
the possibility of accessing to the node status (sensors
and node status) directly on field with a general-
purpose device as a smartphone or tablet; ii) allows
the download the data from isolated nodes, iii)
transfer the position information from a mobile GPS
A Wireless Sensor Network based on Laser-annealed ZnO Nanostructures for Advance Monitoring in Precise Agriculture
179
module during the installation procedures. On the
other hand, the sub-GHz carrier frequency is useful
for long distance communications. Considering the
low data rate, due to the slow dynamics of the
physical and chemical changes in precise agriculture
applications, these quantity can be monitored
reaching even distance as long as 1 km. This distance
are several order of magnitude larger of the crop
information detail that would be reached.
Since each node of the WSN would be placed in
the transmission area covered by several other nodes,
the characteristics of network reconfiguration of the
Thread protocol will be deeply investigated to extend
the working period of the network.
3 RESULTS AND DISCUSSION
To evaluate the properties of the ZnO nanostructured
sensors in detecting low concentrations of pollutants
(in the range of tens of ppm) we preliminary tested
the device response of each gas in a controlled
environment. In particular, we used a customized
sealed stain steel chamber with a controlled inlet and
outlet to evaluate the sensor response at room
temperature. We adopted dry air as carrier gas and we
measured the output of the devices under a UV
illumination at a frequency of 365 nm and a power
density of about 16 µW/mm
2
. We used three different
devices with a sensing material based on as deposited
ZnO nanorods and two recrystallized structures by
using an excimer laser annealing at 75 and 100
mJ/cm
2
. In figure 4 a score plot shows how it is
possible to discriminate all the five analytes (CO,
CO
2
, NO, NO
2
, CH
4
) proposed as testing analytes. In
this case, we report the sensor response for a gas
concentration of 150 ppm. Projection of the data onto
principal component plane has also the advantage of
allowing the implementation of calibration
algorithms among different nodes (Marco &
Gutiérrez-gálvez, 2012; Polese et al., 2013; Yan &
Zhang, 2015).
In order to estimate the node working life, the
power consumption and the energy recharged by the
solar panels have to be evaluated. It is important to
note that the quantity under monitoring changes
slowly during the day, so, a sampling rate every
minute is more than enough. Considering a data rate
of 250 kbit/s the transmission time is limited to lesser
than 1 ms to transmit all the sensors data. In this case
the power consumption of the SoC can be limited to
less than 100 µW. For the sensors, the main
consumption is due to the UV leds that can be
estimated in less than 25 mW. On the other hand, the
selected photovoltaic panel can generate up to 70 mW
at standard radiation. In these conditions, a long-term
operating time could be obtained.
Figure 4: Scores plot of the three ZnO nanostructured
sensors. As can be seen, the five analytes measured in the
experiments can be easily discriminated.
4 CONCLUSIONS
Plants are organisms capable to communicate through
a large and complex network of bioelectrical and
chemical signals. The possibility to capture this secret
language is the key to control and protect cultivation
in precise agriculture scenario. A wireless sensor
network composed by low cost and highly sensitive
devices can be useful to collect signals coming from
plants to preventively respond in case of infestation
of external harmful stimuli. We proposed a wireless
sensor network based on nanostructured zinc oxide
sensing material to detect pollutants and VOCs and
discriminate these signals in air at room temperature
to trigger a proper action in case of starting threat. We
adopt excimer laser annealing as unique technique to
tune the properties of the sensing materials. We
believe that these devices can pave the way to the
manufacturing of low-cost sensing systems to be
deployed in large cultivation in both greenhouses and
open field.
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