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Authors: Miao Zhang 1 ; Oliver Leys 2 ; Markus Vogelbacher 1 ; Regina Knitter 2 and Jörg Matthes 1

Affiliations: 1 Institute for Automation and Applied Informatics, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, Eggenstein-Leopoldshafen, Germany ; 2 Institute for Applied Materials, Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1, Eggenstein-Leopoldshafen, Germany

Keyword(s): Ceramic Pebbles Manufacturing, Control System, High-Speed Camera Based Measurement System, Melt-Based Process, Real-Time Measurement and Control.

Abstract: As the production of lithium-rich ceramic pebbles play a key role in the tritium-breeding blankets, it is vital for future fusion reactors. To ensure high-quality pebbles, the Karlsruhe Institute of Technology (KIT) has developed a melt-based fabrication process called KALOS (KArlsruhe Lithium OrthoSilicate). This process involves the break-up of a molten laminar jet to produce pebbles with precise diameters of hundreds of micrometers, which are highly dependent on process parameters. Therefore, a real-time monitoring and regulation system is essential for the fabrication process. This paper discusses a high-speed camera-based measurement system designed to automatically monitor and control the production process. Experimental evidence shows that this system can accurately provide real-time data on the sizes, locations, and distance distribution of the molten ceramic droplets utilizing image processing approaches. Additionally, the system is capable of controlling the production of p ebbles by adjusting the driving frequency in real-time based on real-time measurements of the computer vision. (More)

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Paper citation in several formats:
Zhang, M., Leys, O., Vogelbacher, M., Knitter, R. and Matthes, J. (2025). A Novel Automatic Monitoring and Control System For Induced Jet Breakup Fabrication of Ceramic Pebbles. In Proceedings of the 22nd International Conference on Informatics in Control, Automation and Robotics - Volume 1: ICINCO; ISBN 978-989-758-770-2; ISSN 2184-2809, SciTePress, pages 25-36. DOI: 10.5220/0013665600003982

@conference{icinco25,
author={Miao Zhang and Oliver Leys and Markus Vogelbacher and Regina Knitter and Jörg Matthes},
title={A Novel Automatic Monitoring and Control System For Induced Jet Breakup Fabrication of Ceramic Pebbles},
booktitle={Proceedings of the 22nd International Conference on Informatics in Control, Automation and Robotics - Volume 1: ICINCO},
year={2025},
pages={25-36},
publisher={SciTePress},
organization={INSTICC},
doi={10.5220/0013665600003982},
isbn={978-989-758-770-2},
issn={2184-2809},
}

TY - CONF

JO - Proceedings of the 22nd International Conference on Informatics in Control, Automation and Robotics - Volume 1: ICINCO
TI - A Novel Automatic Monitoring and Control System For Induced Jet Breakup Fabrication of Ceramic Pebbles
SN - 978-989-758-770-2
IS - 2184-2809
AU - Zhang, M.
AU - Leys, O.
AU - Vogelbacher, M.
AU - Knitter, R.
AU - Matthes, J.
PY - 2025
SP - 25
EP - 36
DO - 10.5220/0013665600003982
PB - SciTePress