MODELING ON MOLTEN METAL’S PRESSURE IN AN INNOVATIVE PRESS CASTING PROCESS USING GREENSAND MOLDING AND SWITCHING CONTROL OF PRESS VELOCITY

Ryosuke Tasaki, Yoshiyuki Noda, Kazuhiko Terashima, Kunihiro Hashimoto, Yuji Suzuk

2007

Abstract

This paper presents modeling and control of fluid pressure inside a mold in a press casting process using greensand molding as an innovative casting method. The defect-free manufactures of casting product in the press process are very important problem. Then, it is made clear that the press velocity control achieves to reduce the rapid increase of fluid pressure. A mathematical model of the molten metal’s pressure in a casting mold is built by using a simplified mold and investigated the availability by comparison with the CFD model. A pattern of the press velocity from the high speed to the lower speed is derived by using the mathematical model. Finally, the effectiveness of the proposed switching velocity control has been demonstrated through CFD computer simulations.

References

  1. C.Galaup, U. and H.Luehr (1986). 3d visualization of foundry molds filling. In Proc. of 53rd International Foundry Congress, Prague (Czech), sep., pp. 107-115.
  2. H.Devaux (1986). Refining of melts by filtration. a water model study. In Proc. of 53rd International Foundry Congress, Prague (Czech.), pp. 107-115.
  3. Hu, J, V. J. H. (1994). Dynamic modeling and control of packing pressure in injection molding. In Journal of Engineering Materials and Technology, vol. 116, No. 2, pp. 244-249.
  4. I.Ohnaka (2004). Development of the innovative foundry simulation technology. In Jornal of the Materials Process Thchnology,'SOKEIZAI', vol. 45, No. 9, pp. 37- 44.
  5. K.Terashima (2006). Development of press casting process using green sand molding for an innovative casting production. In Proc. of the 148th Japan foundry Engineering Society meeting, Osaka (Japan), No. 141, pp. 146.
  6. Louvo, A., Kalavainen, P., Berry, J. T., and Stefanescu, D. M. (1990). Methods for ensuring sounds sg iron castins. In Trans. of American Foundry Society, vol. 98, pp. 273-279.
  7. Y.Matsuo, Y.Noda, and K.Terashima (2006). Modeling and identification of pouring flow process with tiltingtype ladle for an innovative press casting method using greensand mold. In Proc. of 67th World Foundry Congress, Harrogate (United Kingdom), pp. 210/1- 10.
  8. Y.Noda, S.Makio, and K.Terashima (2006). Optimal sequence control of automatic pouring system in press casting process by using greensand mold. In Proc. of SICE-ICASE International Joint Conference, Busan (Korea), pp. FE06-4.
Download


Paper Citation


in Harvard Style

Tasaki R., Noda Y., Terashima K., Hashimoto K. and Suzuk Y. (2007). MODELING ON MOLTEN METAL’S PRESSURE IN AN INNOVATIVE PRESS CASTING PROCESS USING GREENSAND MOLDING AND SWITCHING CONTROL OF PRESS VELOCITY . In Proceedings of the Fourth International Conference on Informatics in Control, Automation and Robotics - Volume 4: ICINCO, ISBN 978-972-8865-83-2, pages 498-503. DOI: 10.5220/0001651704980503


in Bibtex Style

@conference{icinco07,
author={Ryosuke Tasaki and Yoshiyuki Noda and Kazuhiko Terashima and Kunihiro Hashimoto and Yuji Suzuk},
title={MODELING ON MOLTEN METAL’S PRESSURE IN AN INNOVATIVE PRESS CASTING PROCESS USING GREENSAND MOLDING AND SWITCHING CONTROL OF PRESS VELOCITY},
booktitle={Proceedings of the Fourth International Conference on Informatics in Control, Automation and Robotics - Volume 4: ICINCO,},
year={2007},
pages={498-503},
publisher={SciTePress},
organization={INSTICC},
doi={10.5220/0001651704980503},
isbn={978-972-8865-83-2},
}


in EndNote Style

TY - CONF
JO - Proceedings of the Fourth International Conference on Informatics in Control, Automation and Robotics - Volume 4: ICINCO,
TI - MODELING ON MOLTEN METAL’S PRESSURE IN AN INNOVATIVE PRESS CASTING PROCESS USING GREENSAND MOLDING AND SWITCHING CONTROL OF PRESS VELOCITY
SN - 978-972-8865-83-2
AU - Tasaki R.
AU - Noda Y.
AU - Terashima K.
AU - Hashimoto K.
AU - Suzuk Y.
PY - 2007
SP - 498
EP - 503
DO - 10.5220/0001651704980503